Effect of fretting amplitudes on fretting wear behavior of steel wires in coal mines

Given that fretting wear causes failure in steel wires, we carried out tangential fretting wear tests of steel wires on a self-made fretting wear test rig under contact loads of 9 and 29 N and fretting amplitudes ranging from 5 to 180 μm. We observed morphologies of fretted steel wire surfaces on an S-3000N scanning electron microscope in order to analyze fretting wear mecha-nisms. The results show that the fretting regime of steel wires transforms from partial slip regime into mixed fretting regime and gross slip regime with an increase in fretting amplitudes under a given contact load. In partial slip regime, the friction coefficient has a relatively low value. Four stages can be defined in mixed fretting and gross slip regimes. The fretting wear of steel wires in-creases obviously with increases in fretting amplitudes. Fretting scars present a typical morphology of annularity, showing slight damage in partial slip regime. However, wear clearly increases in mixed fretting regime where wear mechanism is a combination of plastic deformation, abrasive wear and oxidative wear. In gross slip regime, more severe degradation is present than in the other regimes. The main fretting wear mechanisms of steel wires are abrasive wear, surface fatigue and friction oxidation.     

考虑过程能力和成本的刀具策略研究

为了提高定期维修的刀具所加工的产品质量,减少停机时间和生产成本.考虑生产过程中工件尺寸的残差是时间的函数,利用Glejser检验方法,拟合工件尺寸残差符合的递增型异方差模型,提出了刀具磨损过程的过程能力指数计算方法;使用Bernstein概率密度函数描述刀具寿命和刀具磨损过程的一般特征,在每一个维修周期内均满足顾客要求的最小过程能力指数基础上,考虑质量损失、换刀成本、由刀具的突然失效引发的惩罚成本及维修刀具所需的成本,将过程能力与成本相结合,提出了用于确定最佳刀具初始状态和维修周期的模型.该模型为实际生产提供了一种离线的刀具管理方法.     

Oil monitoring methods based on information theory

To evaluate the wear condition of machines accurately,oil spectrographic entropy,mutual information and ICA analysis methods based on information theory are presented. A full-scale diagnosis utilizing all channels of spectrographic analysis can be obtained. By measuring the complexity and correlativity,the characteristics of wear condition of machines can be shown clearly. The diagnostic quality is improved. The analysis processes of these monitoring methods are given through the explanation of examples. The availability of these methods is validated and further research fields are demonstrated.     

定向MWNTs/PMMA的原位聚合制备及耐磨损性

采用原位聚合方法制备了定向碳纳米管/聚甲基丙烯酸甲酯复合材料,并且研究了该复合物的耐磨损性.对定向碳纳米管及其复合物进行了傅立叶红外吸收光谱分析、扫描电镜及光学显微镜观察.采用砝码质量法评价了复合物的耐磨损性.分析结果表明,混酸处理后定向碳纳米管附带了-OH、-COOH基等极性基团.混酸处理后定向碳纳米管束状结构被破坏,定向碳纳米管可以单管形态分散于基体中,碳纳米管表面包覆着PMMA.砝码质量法耐磨损性测试结果表明,定向碳纳米管的加入可提高PMMA复合物的耐磨损性和耐划痕性,当定向碳纳米管用量为0.7%时,复合物的耐磨损性能提升了54%.     

基于积分法的热非平衡效应下剪切液膜流的表面波演化模型

当液膜表面同时存在热非平衡效应和切应力作用时,引发液膜流动不稳定的扰动及其影响将更为复杂。基于边界层理论,通过建立气液界面受热非平衡效应和切应力耦合作用的液膜流动的理论模型,采用包含弱非线性项的积分法,推导出热非平衡效应下剪切液膜流的表面波积分演化模型,模型中包括了相变强度、切应力、雷诺数和倾斜角度等不同参数的影响,为分析复杂边界条件下的液膜流的演化特征和稳定性提供了一种可借鉴的理论模型。     

关于基体曲率的热障涂层残余应力分析

采用空心和实心四相同心圆模型,导出了轴对称温度应力状态下的位移公式,分析了基体曲率对热障涂层残余应力的影响。结果表明:热障涂层结构中各层内既有环向应力,又有径向应力,应力大小与温降成线性关系;当陶瓷层在外层时,在氧化层/陶瓷层和粘结层/氧化层界面上产生垂直界面的拉应力,且实心模型的拉应力远大于空心模型的拉应力;当陶瓷层在里层时,空心模型中相应界面上的应力为压应力。     

A Thermo-Mechanical Study of Some Epoxy Adhesives Subjected to Combined Dynamic and Static Stresses

The object of the present study was to investigate the effect of superimposed dynamic and static stresses on mechanical and thermal properties of some epoxy adhesives. It was found that combinations of shear creep and torsional oscillations, applied simultaneously to adhesive joints at temperatures within the glassy range of the adhesive, led to strengthening of the joints in shear and to an increase in the glass transition temperature of the adhesive. Similar loading stresses applied at temperatures close to the T_g of the adhesive, led to opposite effects on the above mentioned properties of the joints. The width of the glassy-rubbery transition of the adhesives increased, in the whole range of temperatures used in this study and for all epoxy compositions, as a result of subjecting the joints to superimposed dynamic and static stresses. The broadening of the glass transition was interpreted as a result of the stiffening of polymer network during the combined stressing experiments. A linear relationship was found between the area of endothermal peaks in the first DSC scan of specimens subjected prior to test to superimposed dynamic and static stresses at temperatures below T_g, and the shear strength of the joints. In agreement with this observation and with literature data, a linear relationship was revealed also between the glass transition temperature of the resins (measured in the first DSC scan) and the shear strength of the joints. Based on experimental observations and on some literature information, it was suggested that the strengthening of the joint, as well as the changes in thermal properties of the adhesives, are mainly due to physical processes, such as short-range orientation of network chains and an increase in intermolecular interaction between highly polar sites of the network. The possibility that superimposed stressing led to changes in chemical crosslinking was discussed but it seems that no such reactions occurred.     

金属材料屈服强度的应变率效应和热激活理论

对４种金属材料进行了应变率为１０＾－４－１０＾３ｓ＾－１的拉伸试验，结果表明，屈服中度随应变率的升高分两阶段线性升高，提出了位错线热振动对加载频率的响应的热激活作用机理，依据该机理计算所得Ⅰ，Ⅱ区临界应变εｃ与实测值相符，并在此基础上将应变率对掘强度影响的机制图重新划分为：Ｉ区，富热激活区；Ⅱ区，贫热激活区。     

Accelerated electrospark deposition and the wear behavior of coatings

Electrospark deposition (ESD) is a coating process that is featured by low heat input to the substrate. Low coating efficiency and other limitations influence its wider application. The present paper introduces newly designed ESD equipment, by which a higher coating rate can be reached. The relationship among coating thickness, surface roughness, and process parameters such as pulse energy, pulse frequency, and deposition time are presented. Electrospark deposition coating by the new equipment on AISI 1045 steel (with WC-8% Co as electrode) increases the wear resistance by 5 to 8 times. The micromechanism is investigated by scanning electron microscopy observation.