金属板料成形数值模拟的研究现状

本文对板料成形数值模拟的几个主要研究方向 :有限元算法、接触与摩擦、成形极限图、缺陷等的研究现状进行了介绍 ,并且讨论了板料成形数值模拟今后的研究方向     

液锻连挤硅线石粒子/铝复合材料的摩擦磨损行为

采用液锻连挤成形工艺获得了一种新型硅线石颗粒增强LY12铝基复合材料,其性能可与常规热挤压件媲美.摩擦磨损性能测试表明:硅线石颗粒增强铝基复合材料具有优良的摩擦磨损性能,且其耐磨性能随粒子体积分数增加而增加.材料经液锻连挤后,硅线石粒子在强大三向压应力作用下嵌镶于基体内,粒子很难拉脱,承受摩擦力的作用时,硅线石粒子起支承作用,粒子硬度高,故使复合材料整体耐磨性能提高.     

新型无石棉摩阻材料用增强纤维研究进展

综述了近几年无石棉摩阻材料用增强纤维研究进展,介绍了摩阻材料在使用过程中的摩擦磨损机制,重点介绍了新型无石棉摩阻材料用增强纤维的研究成果。     

The prediction of transport parameters in filamentous fermentation broths based on results obtained in pseudoplastic polymer solutions

Transport phenomena studies on single phase “model” fluids are of limited value in biochemical engineering if they cannot be translated to the heterogeneous systems encountered in real fermentation processes. In this paper we discuss the utility of polymer solutions as models of filamentous fermentation broths for evaluation of: pipeline friction factors and impeller power numbers (turbine and helical ribbon). To a first approximation, polymer solutions can serve as suitable models for the prediction of laminar flow pressure drop in pipelines and turbulent power consumption in stirred tanks. However, results obtained on polymer solutions do not directly apply to filamentous fermentation broths for predictions of laminar flow impeller power consumption and the transition point for turbulent flow in stirred tanks. These discrepancies are believed to result from the existence of a time dependent yield stress in filamentous fermentation broths.     

Pressure drop for single and two‐phase flow of non‐newtonian liquids in helical coils

New experimental results on pressure loss for the single and two‐phase gas‐liquid flow with non‐Newtonian liquids in helical coils are reported. For a constant value of the curvature ratio, the value of the helix angle of the coils is varied from 2.56° to 9.37°. For single phase flow, the effect of helix angle on pressure loss is found to be negligible in laminar flow regime but pressure loss increases with the increasing value of helix angle in turbulent flow conditions. On the other hand, for the two‐phase flow, the well‐known Lockhart‐Martinelli method correlates the present results for all values of helix angle (2.56‐9.37°) satisfactorily under turbulent/laminar and turbulent/turbulent conditions over the following ranges of variables as: 0.57 ≤ n′ ≤ 1; Re′ < 4000; Re_l < 4000; Re_g < 8000; 8 ≤ x ≤ 1000 and 0.2 ≤ De′ ≤ 1000.     

超高分子量聚乙烯纤维/有机玻璃复合材料摩擦磨损性能研究

用真空浸渍法成功制备出了超高分子量聚乙烯纤维／有机玻璃(UHMWPE／PMMA)复合材料，并对基体材料PMMA，单向超高分子量聚乙烯纤雏／有机玻璃复合材料以及三维编织超高分子量聚乙烯纤维／有机玻璃(即UHMWPE3D／PMMA)复合材料的摩擦磨损性能进行了研究。实验证明UHMWPE／PMMA复合材料具有优良的摩擦磨损性能。经过纤维增强的复合材料的摩擦磨损性能优于基体材料，三维编织纤维增强的复合材料其磨损远小于单向纤维增强的复合材料，但其摩擦系数没有显著变化。     

几种工程塑料摩擦磨损性能的分析与比较

对聚甲醛，尼龙1010和聚四氟乙烯三种工程塑料的摩擦磨损性能进行了测试，分析和比较了它们不同截荷及不同对磨时间的摩擦磨损性能。     

Cooperative adsorption behavior of fatty acid methyl esters from hexadecane <Emphasis Type="Italic">via</Emphasis> coefficient of friction measurements

The frictional behaviors of methyl oleate (MO), methyl palmitate (MP), methyl laurate (ML), and methyl stearate (MSt) as additives in hexadecane have been examined in a boundary lubrication test regime using steel contacts. It was found that the transient attributes of coefficient of friction (COF)-time spectra are a sensitive measure of adsorption equilibria. Critical additive concentrations were defined and used to perform novel and simple Langmuir analyses that provide an order of adsoprtion energies: MSt>MP>MO≥ML. Application of Langmuir, Temkin, and Frumkin-Fowler-Guggenheim adsorption models via nonlinear fitting of a general cooperative model demonstrates the necessary inclusion of cooperative effects in the applied model. In agreement with the qualitative features of steady-state COF-concentration plots, MSt modeling requires minimal cooperative interaction terms. However, MO, MP, and ML data require large attractive interaction terms to be adequately fitted. Primary adsorption energies calculated via the cooperative model are necessarily decreased, whereas total adsorption energies correlate well with values obtained via critical concentration analyses. These results and comparisons with previous adsorption studies of MO and MSt suggest that primary (ester-surface) and secondary (alkyl-surface) adsorbate-adsorbent, adsorbate-adsorbare, and (free-additive) adsorpt-adsorpt interactions collectively determine both the calculated primary and the cooperative interaction energies.     

Sharkskin mechanism of high‐impact polystyrene (HIPS) and rheological behavior of HIPS/TiO2 composites

The rheological behaviors of high‐impact polystyrene (HIPS) and HIPS/TiO₂ composites were investigated by use of a rheometer in the present article. HIPS exhibited a constant critical stress of the sharkskin in various temperatures, and the analysis indicated that the mechanism of sharkskin of HIPS was wall–slip and its special temperature dependency was determined by weak wall–melt adsorption. The experimental results also showed that the introduction of TiO₂ into HIPS only slightly influenced the apparent viscosity (η_a) of the composites. Moreover, TiO₂ exhibited an unusual effect on the non‐Newtonian index of the composites at high shear rate. Both phenomena indicated the increase of inner free volume induced by TiO₂ in molecularly rigid HIPS. Moreover, it was noteworthy that a featured stress could be used to label the dispersion of TiO₂ in the HIPS matrix, and the numeric affinity of this featured stress and the critical stress of sharkskin revealed that both processes were relevant to the same molecular relaxation. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 802–807, 2005     

聚氨酯橡胶摩擦轮有限元及疲劳寿命分析

针对汽车滑板输送机聚氨酯橡胶摩擦轮的开裂问题,对摩擦轮与滑板之间的相互作用进行预压紧力和接触摩擦驱动有限元分析,获得摩擦轮的应力和变形分布等结果.在获得摩擦轮周向应力分布的基础上,根据疲劳裂纹扩展公式对聚氨酯橡胶部分进行疲劳寿命分析,验证是否满足设计要求.分析过程和结果能为聚氨酯橡胶摩擦轮的详细设计提供参考.