太钢75t VOD炉真空系统改进

叙述了西安重型机械研究所对太原钢铁公司引进的VOD精炼炉真空泵系统的改造。通过对真空系统各级泵的计算分析,提出合理的改造方案。改造后测试系统性能达到设计指标,为今后其它企业类似设备的改造起到示范作用。     

湿法锑白的晶型转变

研究了湿法锑白的白度和光敏性。通过真空干燥试验研究，对样品进次了Ｘ射线衍射定量分析，首次发现真空干燥可以使湿法锑白发生晶型转变，由斜方晶体转变为立方晶体。在适宜条件下，其转变率可达９９．６％。转变为立方晶的锑白白度高且见光稳定，光敏性消失。     

LD2铝合金真空钎焊用铝基钎料的制备及性能研究

利用快速凝固技术制备了8种A1-Si-Cu-Ni四元合金钎料,研究了合金元素对铝基钎料性能的影响。实验结果表明:随着Cu含量的增加,钎料的熔点大大降低,且钎料的铺展面积和抗拉强度都呈现先增加后降低的趋势;随着Si含量的增加,钎料的熔点和抗拉强度皆为先增加后降低,同时钎料的铺展面积明显增加。     

真空电弧涂镀TiN膜中宏观颗粒的电镜分析

用扫描电镜（ＳＥＭ）分析了真空电弧沉积ＴｉＮ膜中宏观颗粒（ＭＰ）的形态，并对观察结果给出了理论解释。电镜分析表明，ＴｉＮ膜中ＭＰ的形态与其粒径有关，粒径大的呈椭球形，粒径小的呈圆球形；ＭＰ与膜层之间有微小孔隙。理论分析表明，形成ＭＰ的液滴在飞行中温度降低的幅度是决定其形态的主要因素。     

SiCp/Cu复合材料的真空钎焊

对冷压烧结结合热挤压工艺制备的SiC/Cu复合材料,选用Ti和AgCuTi为钎料,采用不同的工艺进行真空钎焊试验.用金相显微镜和扫描电镜对母材和钎焊接头的剪切断口形貌进行分析,利用电子万能试验机对钎焊接头进行抗剪强度测试,将接头抗剪强度与母材抗剪强度进行对比以评判钎缝质量.结果表明,用Ti为钎料连接SiCp/Cu复合材料的连接状况要优于AgCuTi钎料,且连接温度850℃,保温时间为20 min时,抗剪强度最大为70.5 MPa,与母材抗剪强度相当;随着铜基复合材料中SiCp含量不断增加,钎焊接头室温抗剪强度不断下降,当SiCp含量超过10%时,抗剪强度快速下降.     

基于选择性激光烧结方法的金属零件快速制造技术研究

主要研究了通过选择性激光烧结高分子原型件制造金属零件的工艺。通过采用真空压差铸造工艺。结合铸造型壳的制造，成功制造出金属零件。对基于SLS技术的精密铸造过程中的精度控制进行了研究分析，并提出了解决办法。     

北满特钢40t-LFV精炼炉真空系统改造

简要介绍了西安重型机械研究所为北满特钢一电炉分厂原有 40 t-LFV设备真空系统进行改造的具体内容。改造后其真空系统不仅能满足不同钢种精炼工艺的要求 ,且真空系统的能耗指标达到世界先进水平     

Characterization of microstructure of Nano-TiO2 coating deposited by vacuum cold spraying

Control of the microstructure of TiO₂ coatings through preparation methods significantly influences the coating performance. In this study, a vacuum cold-spray process, as a new coating technology, is used to deposit nanocrystalline TiO₂ coatings on conducting glass and stainless steel substrates. TiO₂ deposits were formed using two types of nanocrystalline TiO₂ powders with mean particle diameters of 200 and 25 nm. Coating microstructures were characterized by scanning electron microscopy and x-ray diffraction analysis. Results demonstrate that a thick nanocrystalline TiO₂ coating can be deposited by the vacuum cold-spray process. The coating was found to consist of particles stacked as agglomerates that build up to several hundred nanometers. The coating also presents a mesoporous microstructure that could be effective in such applications as photocatalytic degradation and dye-sensitized solar cells. This article was originally published inBuilding on 100 Years of Success, Proceedings of the 2006 International Thermal Spray Conference (Seattle, WA), May 15–18, 2006, B.R. Marple, M.M. Hyland, Y.-Ch. Lau, R.S. Lima, and J. Voyer, Ed., ASM International, Materials Park, OH, 2006.     

铜磷非晶箔带钎料的制备及性能研究

利用液态单辊急冷法和传统铸造技术分别制备出成分相同的Cu68.5Ni15.7P6.5Sn9.3非晶箔带钎料和普通钎料,制得的非晶铜磷钎料箔带成型性良好,对折180°不断.将两种钎料在四种钎焊温度(660、670、680和690℃)和三种保温时间(5、10和15 min)下与紫铜进行真空钎焊,借助DTA、XRD进行分析.结果表明,制备的非晶箔带钎料与相同成分的普通钎料相比,前者熔点低于后者;在同一钎焊条件下,前者润湿性优于后者.     

Effect of surface modification of metal hydride electrode on performance of MH/Ni batteries

A novel method was applied to the surface modification of the metal hydride(MH)electrode of MH/Ni batteries.Both sides of the electrode were plated with a thin silver film about 0.1μm thick using vacuum evaporation plating technology,and the effect of the electrode on the performance of MH/Ni batteries was examined.It is found that the surface modification can enhance the electrode conductivity and decrease the battery ohimic resistance.After surface modification,the discharge capacity at 5C(7.5A)is increased by 212 mA.h and the discharge voltage is increased by 0.11 V,the resistance of the batteries is also decreased by 32%.The batteries with modified electrode exhibit satisfactory durability.The remaining capacity of the modified batteries is 89%of the initial capacity even after 500 cycles.The inner pressure of the batteries during overcharging is lowered and the charging efficiency of the batteries is improved.