Theoretical method for estimation of mean pressure on contact area between rolling tools and workpiece in cross wedge rolling processes

The paper gives a new method no determine the mean unit contact pressures on a material—tool contact surface in cross wedge rolling processes (CWR). The dependencies worked out on the basis of the energy and the upper bound methods permits rolling forces to be determined which are comparable to experimentally measured ones. The analysis provides equations which relate the mean contact pressure q_m to the basic process parameters, namely the forming angle α, the spreading angle β, the relative reduction of a portion δ and the shear friction factors m and m_k.     

Heat transfer enhancement in hydromagnetic dissipative flow past a moving wedge suspended by H2O-aluminum alloy nanoparticles in the presence of thermal radiation

This letter investigates the two dimensional magnetohydrodynamic Falkner Skan flow of water saturated with AA7072–H₂O and AA7075–H₂O nanoparticles over a moving wedge. Influence of viscous dissipation and thermal radiation is also under consideration. The model is reduced into nondimensional form by using defined self-similar transformations. Then, numerical study (Runge-Kutta numerical scheme) is carried out for solution purpose. The effects of pertinent flow parameters are discussed in the flow regimes by means of graphical aid. Graphical results for special cases (static wedge and when the movement of flow and wedge is in opposite direction) of the model are also elucidated graphically. It is noted that fluid velocity decreases for volumetric fraction and magnetic force favor the velocity. Significant effects of thermal radiation and nanoparticles volume fraction pointed for thermal filed and the influence of Eckert number is almost inconsequential. For more radiative fluid heat transfer coefficient decreases and nanoparticles volumetric fraction favor the local rate of heat transfer. In the presence of AA7075 nanoparticles, rate of heat transfer is quite rapid as compared to that of AA7072 nanoparticles. To validate the present computations, some present results are compared with already existing results in the literature and found better agreement between them. Finally, major points of the study ingrained in the last section of the letter.     

智能化槽楔松紧度测试系统在大型发电机上的应用

通过智能化槽楔松紧度测试系统在葛洲坝电厂的实测,与传统槽楔松紧测量方法的比较,总结其现场使用的优越性性以及局限性,并提出了测试系统的改进意见。     

冷轧机组斜楔调整装置的应用及故障分析

介绍了冷轧机组斜楔调整装置在应用中出现的故障，通过实践提出了故障排除方法，对于采用斜楔装置作调整执行机构的机械设备有较大的借鉴意义。     

盾构通用衬砌环楔形量计算及应用

本文结合长沙地铁通用衬砌环拼装实例，分析了单环衬砌环不同点位拼装对平曲线、竖曲线所提供的空间转角矢量及楔形量的影响值，希望对拼装时点位选择、盾构姿态调整有一定的意义。     

重轨轨头廓形尺寸精度控制的有限元分析

重轨轨头的廓形精度是衡量高速铁路用钢轨质量水平的重要指标之一。采用有限元方法对半万能工艺下UF轧制过程进行了模拟,通过对比实验,分析了来料宽度、水平辊压下量及腹高差值变化对轨头与轨腰间金属横向流动及轨头廓形成形精度的影响。结果表明,轨头部分来料宽度变化对轨头与轨腰间金属横向流动基本无影响;水平辊压下使轨腰金属向轨头流动,使轨头展宽量增大;腹高差值使轨头金属向轨腰流动,使轨头展宽量减小,在两者综合作用下,轨头金属最终向轨腰流动,造成轨头金属量减少,孔型设计时应考虑此偏差造成的头腰延伸率不匹配及廓形充满度问题。轨头部分来料宽度变化会直接改变轨头金属量进而影响其廓形精度,孔型过充满后,来料宽度增加引起的轨头展宽量显著增加;腹高差值过大或水平辊压下量过大均会加剧轨头与轨腰间金属横向流动,不利于降低钢轨轧后残余应力。     

锥形端坯料辊切成形装置设计与实验

为开发锥形端坯料辊切成形装备进而实现轧制无凹心成形,研究了辊刀结构参数对辊切成形质量的影响,并设计了辊切装置的主要结构。通过分析辊切成形过程中辊刀挡板间隙、基圆直径和展宽角三个结构参数对锥形端成形质量的影响规律,确定了辊刀最佳结构参数组合。进而提出了可实现辊刀绕坯料公转的同时逐步自转的差动轮系传动机构,并根据辊切成形工艺要求,确定了差动轮系合理的传动比分配。最后设计并制造了辊切成形装置,完成了锥形端坯料辊切实验。结果表明,通过辊切成形得到的锥形端成形质量较好,且实验辊切锥形端与仿真模拟锥形端尺寸基本一致,验证了锥形端坯料辊切成形工艺的可行性及辊切装置结构设计的合理性。     

环氧树脂修复混凝土裂缝的断裂试验研究

对6个混凝土试件进行楔入劈拉试验,劈裂后采用环氧树脂注胶技术修复试件,然后再次对试件进行楔入劈拉试验,对比两次试验中试件的破坏界面和断裂参数.结果表明：修复后试件破坏界面未发生在黏结界面;试件起裂韧度平均增幅为4706%,失稳断裂韧度、断裂能也有所提高,这说明注胶修复技术能够有效推迟裂缝的再开展,改善混凝土的断裂性能.建议将起裂韧度作为评定注胶修复效果的断裂参数,研究成果可为注胶修复混凝土结构的工程应用提供依据.     

多楔楔横轧42CrMo4大型空心长轴类零件分析

大型厚壁空心长轴类零件是工业装备中的关键零部件,文章采用多楔楔横轧成形该类零件。首先,推导多楔楔横轧长轴空心件的侧楔偏转角公式,为多楔楔横轧模具的设计奠定了基础。然后,研究展宽角对单楔楔横轧厚壁空心件的影响规律,发现相对于轧制小直径空心轴,展宽角的选择范围可以扩大,内孔椭圆度也能得到控制。同时发现模具的顶面脱空也能控制内孔椭圆度。最后,建立双楔楔横轧轧制大型厚壁空心长轴类零件的有限元模型,模拟了成形过程,监测对称面的内孔椭圆度,有限元计算的内孔椭圆度为4.98%,轧制实验值为5.56%。表明：双楔楔横轧大型厚壁空心长轴类零件是可行的。     

非金属滑靴式柱塞泵润滑特性研究

滑靴副是柱塞泵中的关键摩擦副之一,它们之间的油膜润滑特性制约着柱塞泵的寿命。文中以某型柱塞泵为例,对无源油膜润滑理论进行研究,得出某型柱塞泵在不同状态下的油膜厚度;并结合非金属材料润滑特性,得出非金属材料滑靴与无源油膜润滑理论相结合时滑靴副的润滑特性。根据理论分析及实际应用情况,非金属材料滑靴及无源油膜润滑理论可以应用至其它柱塞泵上。