Preparation and characterization of trilobal activated carbon fibers

The objective of this research was to evaluate the effectiveness of several different methods for controlling the pore size and pore size distribution in activated carbon fibers. Variables studied included fiber shape, activation time, and the addition of small amounts of silver nitrate. Pure isotropic pitch and the same isotropic pitch containing 1 wt.% silver were melt spun to form fibers with round and trilobal cross sections. These fibers were then stabilized, carbonized, and activated in carbon dioxide. Field emission scanning electron microscopy (FE SEM), electron dispersive spectra (EDS), and wavelength dispersive spectra (WDS) were used to monitor the size and distribution of the silver particles in the fibers before and after activation. Each of these analyses showed that the distribution of silver particles was extremely uniform before and after activation. The fibers were also weighed before and after activation to determine the percent burn-off. The BET specific surface areas of the activated fibers were determined from N₂ adsorption isotherms measured at −196 °C. The results showed that round and trilobal fibers with equivalent cross-sectional areas yielded similar burn-off values and specific surface areas after activation. Also, activation rates were found to be independent of CO₂ flow rate. The porosity of the activated fibers depended on the total time of activation and the cross-sectional area of fibers. The N₂ adsorption measurements showed that the activated fibers had extremely high specific surface areas (greater than 3000 m²/g) and high degrees of meso- and macro-porosity. FE SEM was also used to investigate surface texture and size of pore openings on the surfaces of the activated fibers. The photos showed that silver particles generated surface macro- and mesopores, in agreement with the inferences from N₂ adsorption measurements.     

Natural rubber composites reinforced with sisal/oil palm hybrid fibers: Tensile and cure characteristics

Natural rubber was reinforced with untreated sisal and oil palm fibers chopped to different fiber lengths. The influence of fiber length on the mechanical properties of the hybrid composites was determined. Increasing the fiber length resulted in a decrease in the properties. The effects of concentration on the rubber composites reinforced with sisal/oil palm hybrid fibers were studied. Increasing the concentration of fibers resulted in a reduction in the tensile strength properties and tear strength but an increase in the modulus of the composites. Fiber breakage analysis was evaluated. The vulcanization parameters, processability characteristics, and stress–strain properties of these composites were analyzed. The extent of fiber alignment and the strength of the fiber–rubber interface adhesion were analyzed from the anisotropic swelling measurements. Scanning electron microscopy studies were performed to analyze the fiber/matrix interactions. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 2305–2312, 2004     

Aqueous electrochemical intercalation of bromine into graphite fibers

For the first time, graphite fibers have been electrochemically intercalated with Br⁻ that have the same structure and properties as those intercalated from vapor phase Br₂. This was accomplished by intercalating pitch-based Thornel^® K-1100 graphite fibers at low temperature (near 0 °C) and high currents (2 A) for long times (6 h). The mechanism appears to be that Br⁻ is oxidized to aqueous Br₂ which, when sufficient local concentration builds up, intercalates the fiber. This was confirmed by intercalating K-1100 fiber in a saturated aqueous Br₂ solution without passing an electrical current. The applied voltage does apparently lower the activation energy of the reaction as evidenced by the observation that P-120 and P-100 fibers will not intercalate in aqueous Br₂ unless a voltage is applied.     

Static and dynamic mechanical properties of a kenaf fiber–wood flour/polypropylene hybrid composite

A natural fiber hybrid composite containing equal proportions of kenaf fibers (KFs) and wood flour (WF) as the reinforcements and polypropylene (PP) as the polymer matrix was prepared, and its static and dynamic mechanical properties were compared with KF/PP and WF/PP composites. Static tensile and flexural tests and dynamic mechanical analysis (DMA) were carried out. The hybrid composite exhibited tensile and flexural moduli and strength values closer to those of the KF composite, which indicated a higher reinforcing efficiency of KFs compared with WF. DMA revealed that although the glass‐transition temperature remained unchanged by the replacement of half of the WF by KFs, the α‐transition temperature of the hybrid composite was identical to that of WF composite. The magnitudes of both the α and β (glass) transitions of the hybrid composite were comparable to that of the WF/PP composite. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 665–672, 2005     

Molecular sieve properties obtained by cracking of methane on activated carbon fibers

Molecular sieve properties of activated carbon fibers modified by cracking treatment with methane are studied herein. The effect of methane treatment on the porous texture of the samples has been studied while varying temperature and time. These materials have been evaluated for their selectivity during CO₂ and CH₄ separation; their uptakes have been compared with non-treated activated carbon fibers (studied previously), which were considered suitable to be used as molecular sieves. Kinetics of CO₂ and CH₄ uptake have also been investigated in this research. The treatment produced materials exhibiting fast kinetics and high selectivity during CO₂ and CH₄ separation; at the same time however, the CO₂ uptake capacity was diminished.     

Heavy oil sorption and recovery by using carbon fiber felts

On fibrous carbon materials, including activated carbon fibers, sorption capacity for heavy oils, less viscous A-grade and more viscous C-grade, was determined. Sorption capacity depended strongly on their bulk density; the correlation was the same as that found previously on exfoliated graphite and carbonized fir fibers. On carbon fiber felts, excellent recycling performance was observed, though sorption capacity was not so high as on exfoliated graphite and carbonized fir fibers. By filtration under suction, about 90% of sorbed A-grade heavy oil could be recovered and no decrease in sorption capacity was detected even after eight cycles. By washing with solvents, n-hexane for A- and C-grade oils and A-grade oil for C-grade oil, almost 100% recovery with no marked reduction in sorption capacity was found for each cycle. For the felts of PAN-based carbon fibers, rather severe operations for oil recovery, centrifugation and squeezing with twisting, could be applied without pronounced decreases in sorption capacity and recovery ratio.     

Diffusion of lignin macromolecules within the fibre walls of kraft pulp. Part I: Determination of the diffusion coefficient under alkaline conditions

The intrinsic rate of diffusion of soluble lignin from fibre walls to bulk liquor has never been determined previously because of experimental difficulties; for example, the diffusion rate determined in a stirred cell is affected by the mechanical action of stirring. In our work, the intrinsic rate of diffusion of lignin macromolecules from the fibre walls of a softwood kraft pulp was determined under alkaline conditions using a displacement cell which eliminated external heat and mass transfer resistances and pulp fibre disturbances. The effects of such experimental conditions as pulp bed height and liquid flow rate were studied. The diffusion rate can be described by a diffusion model for a hollow cylinder with a very wide range of diffusion coefficients. The diffusion rate increased with increasing pH. Our results provide a new understanding of the lignin diffusion process in fibre walls, which is affected by the size of lignin molecules and the pores, and by the electrostatic interactions between intrafibre pore walls and lignin.     

Melt‐spinning process of a tetrafluoroethylene– hexafluoropropylene copolymer

An industrial melt‐spinning process of tetrafluoroethylene– hexafluoropropylene copolymer (FEP) using an extruder was studied. The novel “spinneret,” having both a large‐diameter spinning nozzle and a high‐temperature vessel, was used to solve the problem of filament breakage on the spinning line caused by high melting viscosity of FEP. The extruder, with its long feed zone, was newly designed to function with a geared pump. The strength of fibers increased with drawing of as‐spun fiber. FEP fibers up to six denier were continuously produced through long‐run production. According to this new process, FEP fibers can be supplied for textile or industrial application. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 2366–2371, 2002     

Electrical resistivity and magnetoresistance of carbon/graphite fibers intercalated with nitric acid and arsenic pentafluoride

A series of high performance, experimental carbon/graphite fibers was intercalated and examined with respect to their metallic conductivity behavior by resistivity and magnetoresistance versus temperature measurements. One fiber was a polyacrylonitrile (PAN)-type precursor and three were pitch base precursors. All four types showed substantially similar behavior in the pristine state with respect to room temperature resistivity and the sign and magnitude of the temperature coefficient of resistivity. After intercalation with either nitric acid or nitric acid followed by AsF₅, the PAN-based fibers displayed a resistivity versus temperature behavior qualitatively similar to their pristine counterparts but displaced to lower resistivity. On the other hand, the pitch fibers with the same intercalation treatment exhibited metallic behavior (a positive temperature coefficient of electrical resistivity and a small magnetoresistance). These manifestations of metallic behavior are usually indicative of some three dimensional graphite structure in the carbon fibers.