Rheological properties of cellulose/chitin xanthate blend solutions and properties of the prepared fibers

The focus of this article is the rheological properties of cellulose xanthate, chitin xanthate, and their blend solutions with cellulose/chitin blend weight ratios of 9.5 : 0.5, 9 : 1, 8 : 2, and 5 : 5 (mostly 9 : 1 blend solutions). The preparation and properties of fibers from 9 : 1 blend solutions and cellulose xanthate solutions are also discussed. The non‐Newtonian index of the investigated solutions was found to vary in the following order: chitin < cellulose < 9.5 : 0.5 blend < 9 : 1 blend < 8 : 2 blend < 5 : 5 blend. Showing a tendency contrary to that of the non‐Newtonian index, the structure viscosity index varies in the following order: chitin > cellulose > 9.5 : 0.5 blend > 9 : 1 blend > 8 : 2 blend > 5 : 5 blend. For 5–9 wt % 9 : 1 blend solutions, increasing the solution temperature aids the improvement of the fluidity of 9 : 1 blend solutions in the temperature range of 10–40°C. The zero shear viscosity decreases in an index manner with the solution temperature increasing. The 7–8 wt % 9 : 1 blend solutions have good filtering and rheological properties and are ideal for spinning fibers. The mechanical properties of blend fibers spun from 7% 9 : 1 blend solutions are lower than those of pure cellulose and are much higher than those of Crabyon fiber, and they still reach the national criteria and fit the need for further processing. This proves that the viscose method which we have developed here is an efficient way of preparing cellulose/chitin blend fibers with satisfactory mechanical properties and processing properties. Scanning electron microscopy photographs show that the surface of 9 : 1 blend fibers is coarser than that of pure cellulose fibers. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Electrospun cellulose nanofiber reinforced soybean protein isolate composite film

This article presents the fabrication of cellulose nanofibrous mats (CNM) reinforced soybean protein isolate (SPI) composite with high visible light transmittance. The CNM was composed of cellulose nanofibers generated from electrospinning technique. The microstructure of the fractured surface of composite films was characterized by scanning electron microscopy (SEM). The light transmittance, mechanical properties, and swelling ratio of CNM/SPI composite were investigated in terms of CNM content in the composite. Because of the ultrafine diameter and superhigh length‐to‐diameter ratio of nanofibers, large amount of cellulose nanofibers fibers distribute in the SPI matrix to form an interpenetrating network (IPN) like composite material. It was found that strong interfacial interactions occurred at the cellulose nanofiber/SPI interfaces. The incorporation of 20 wt % cellulose nanofibers in the SPI matrix resulted in great improvement of mechanical strength and Young's modulus by respectively 13 and 6 times more than neat SPI film. More interestingly, this composite was translucent with light transmittance of over 75% at 700 nm. Furthermore, the swelling ratio of this IPN‐like CNM/SPI composite decreased from 106 to 22% as CNM content increased from 0 to 20 wt %. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Characterization of hot-pressed films from superfine wool powder

In this study, superfine wool powder was plasticized with glycerol and hot-pressed into a film. Scanning electron microscopy photos showed that the superfine wool powder could be molded into a smooth film and that the wool powder was distributed evenly in the cross section of the film. Fourier transform infrared analysis revealed no substantial changes in the chemical structure of the wool powder after hot pressing, but the absorbing peaks of glycerol were found in the spectrum. X-ray diffraction analysis showed that the overall crystallinity increased after the wool powder was hot-pressed into film. Thermogravimetry (TG) analysis indicated that the thermal stability of the hot-pressed film decreased. A transition point appeared in the TG curve of the wool hot-pressed film as glycerol was added. The differential thermal analysis curve of the film showed sharp absorbing peaks similar to that of wool powder. With increasing glycerol content, the film showed increasing ductility and softness. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Improving the colorfastness of poly(ethylene terephthalate) fabrics with the natural dye of Caesalpinia sappan L. Wood extract and the effect of chitosan and low-temperature plasma

The effect of a low-temperature plasma and/or chitosan pretreatment as a mordant on the dyeing of poly(ethylene terephthalate) fabrics with an aqueous extract of Caesalpinia sappan L. wood, which showed a remarkably high coloring property in a natural dyeing system, was investigated. After dyeing, scanning electron microscopy, add-on, color measurements, and fastness to washing tests were performed. Dyeing with the C. sappan L. extract led to fair-to-good fastness properties in conventional natural dyeing. The results clearly show that the pretreatment with chitosan and/or plasma is better than a metal mordant in terms of the dye uptake and reduction in the dyeing time, that the proposed pretreatment coloration reaction could be carried out without the need for repetitive dye steps, and that it prevents the excessive use of dye chemicals, thereby resulting in a more ecofriendly process. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Polyaniline/pillared montmorillonite clay composite nanofibers

In situ polymerization of aniline is done inside the pillared clay matrix. The nonswellable pillared clay confined matrix allows efficient polymerization that leads to nanofibrous morphology. As a result high polymer order and crystallinity is attained and is evident from XRD patterns. The strong interaction between the clay layers and polyaniline (PANI) is understood from FTIR and DRS spectra. Additionally these analytical results suggest that the prepared PANI is in the doped state. The PANI/pillared clay nanocomposite formation gives additional thermal stability to the polymer backbone and is clear from the DTG curves. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Use of input selection techniques to improve the performance of an artificial neural network during the prediction of yarn quality properties

The performance of an artificial neural network (ANN) is affected by the number and types of inputs. The aim of this article is to study the performance of ANN algorithms, used for the prediction of cotton yarn strength, elongation, and evenness, as the input units are subtracted (skeletonized) and added to the input layer. Nineteen factors, consisting of fiber properties, processing parameters, and yarn quality properties, were used as the main source of inputs. The initial sets of inputs, which were selected on the basis of their relationship with the output factors, were 13, 13, and 12 for yarn strength, elongation, and evenness, respectively. The final sets of inputs were 14 factors for the three yarn quality properties being predicted, and the new ANN algorithms showed performance improvement of 40, 37, and 47% for strength, elongation, and evenness, respectively, when compared to the algorithms with 19 factors. Yarn twist, fiber length, and fiber length uniformity were common among the five most influential factors affecting yarn strength, elongation, and evenness, accounting for 40, 37, and 37% for the prediction of yarn strength, elongation, and evenness, respectively. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Recycled carbon fiber filled polyethylene composites

Composites of recycled carbon fiber (CF) with up to 30 wt % loading with polyethylene (PE) were prepared via melt compounding. The morphology of the composites and the degree of dispersion of the CF in the PE matrix was examined using scanning electron microscopy, and revealed the CF to be highly dispersed at all loadings and strong interfacial adhesion to exist between the CF and PE. Raman and FTIR spectroscopy were used to characterize the surface chemistry and potential bonding sites of recycled CF. Both the Young's modulus and ultimate tensile stress increased with increasing CF loading, but the percentage stress at break was unchanged up to 5 wt % loading, then decreased with further successive addition of CF. The effect of CF on the elastic modulus of PE was examined using the Halpin‐Tsai and modified Cox models, the former giving a better fit with the values determined experimentally. The electrical conductivity of the PE matrix was enhanced by about 11 orders of magnitude on addition of recycled CF with a percolation threshold of 7 and 15 wt % for 500‐μm and 3‐mm thick samples. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Designing index of void structure and tensile properties in wet‐spun polyacrylonitrile (PAN) fiber. I. Effect of dope polymer or nonsolvent concentration

An index Xη^?1 with numerator calculated solely from solubility parameters and denominator measured by on‐line viscosity of the fiber precursor in coagulation medium was defined as an indicator of the fiber structure and tensile properties. The Xη^?1 values of wet‐spun and wound polyacrylonitrile fibers from their dimethylformamide solutions with different polymer concentrations (series A) or nonsolvent concentrations in 10 vol % polymer solutions (series B) into water with draw ratio of one were determined and compared with the corresponding fiber structure and tensile properties. The Xη^?1 value of about 0.8 × 10⁶ s^?1 led to finger‐like structure with overall fiber porosity of 82 vol %. By reducing Xη^?1 through dope polymer concentration enhancement to 20 vol %, overall fiber porosity decreased to 62 vol % via substitution of some micrometer voids with dense polymer ligament. Accordingly, strong fiber modulus and elongation at break enhancement were observed due to structural defect reduction and cohesive energy density increment. On the other hand, dope nonsolvent concentration increment from 0 to 5 vol % at 10 vol % polymer concentration showed minute overall fiber porosity decrement via Xη^?1 increment through micrometer void substitution with nanometer ones (nuclei). Therefore, mild fiber modulus and elongation at break improvements were detected due to defect size reduction which magnifies mechanical properties improvements. Curve fitting of the Wang's second order modulus‐porosity correlation to the as‐spun fibers modulus‐porosity data verified the solid–liquid phase separation through nuclei growth‐resistance as the main governing morphological evolution mechanism. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Short Electrospun Fibers by UV Cutting Method

Short electrospun fibers were obtained by using UV cutting method. Either polymers with double bonds with a photocross‐linker (CL) and photoinitiator (PI) or known photochemistry of coumarin ([2 + 2] cycloaddition reaction) without the addition of CL and PI is utilized for making short electrospun fibers. The electrospun fibers were irradiated by UV light in the presence of a mask with a defined width of slits. The uncovered parts of fibers were cross‐linked and therefore became insoluble. The non‐cross‐linked parts were removed by immersion of the fibers into an appropriate solvent. The length of obtained short fibers can be controlled by changing the width of the slits of the employed mask.

     

Fabrication and Properties of Vegetable‐Oil‐Based Glass Fiber Composites by Ring‐Opening Metathesis Polymerization

Glass fiber biobased composites have been prepared by ROMP of a commercially available vegetable oil derivative possessing an unsaturated bicyclic moiety, and DCPD. The resins and the corresponding composites have been characterized thermophysically and mechanically. Higher DCPD content yields materials with higher glass transition temperatures. Glass fibers significantly improve the tensile modulus of the resin from 28.7 to 168 MPa. These biobased composites utilize only a limited amount of a petroleum‐based monomer, while employing substantial amounts of a renewable resource.