电梯用含氮节镍奥氏体不锈钢QN1701的组织和性能

借助Thermo-Calc热力学相图计算软件,开发了用于电梯的含氮节镍奥氏体不锈钢QN1701(12Cr17Mn7Ni2Cu2N),以代替443(019Cr21CuTi)超纯铁素体不锈钢。通过OM、SEM和电化学工作站等方法研究了QN1701和443不锈钢的组织及性能。N原子起着间隙固溶和细晶强化的作用,使QN1701不锈钢的屈服强度提高至400 MPa以上,达到443不锈钢的1.32倍。QN1701不锈钢的点蚀电位为241 mV,低于443不锈钢的289 mV,但其点蚀速率为9.10 g/(m2·h),低于443不锈钢的14.58 g/(m2·h)。在电梯用研磨拉丝表面状态下,QN1701不锈钢在质量分数为10%NaCl中性盐雾和干湿循环盐雾等加速腐蚀试验中的耐蚀性能均优于443不锈钢。分析发现,443不锈钢添加一定量的Nb、Ti稳定化元素所生成的(Nb,Ti)(C,N)析出相经研磨拉丝处理后,暴露于表面或被拖拽后留下微坑,导致其耐蚀能力急剧下降。综上所述,相较443不锈钢,QN1701不锈钢具有强度更高、伸长率更大和在研磨拉丝表面状态下耐蚀性更好等特点,这对于电梯轻量化设计和长寿命具有重要价值。     

管模工艺的优化

管模是生产离心球墨铸铁管的模具,其毛坯的锻造成型非常困难。本文介绍了管模锻造工艺的优化过程。采用优化后的工艺,解决了管模在锻造生产中出现的各种问题,使管模的成品率大幅提高。同时也为长筒型锻件的成型提供了可靠的参考依据。     

MICROSTRUCTURES AND TEXTURES IN COLD-ROLLED ALUMINIUM STRIP

ＭＩＣＲＯＳＴＲＵＣＴＵＲＥＳＡＮＤＴＥＸＴＵＲＥＳＩＮＣＯＬＤＲＯＬＬＥＤＡＬＵＭＩＮＩＵＭＳＴＲＩＰ①ＮｉｅＺｕｏｒｅｎ，ＺｈａｎｇＸｉｎｍｉｎｇ，ＹｉｎＺｈｉｍｉｎＤｅｐａｒｔｍｅｎｔｏｆＭａｔｅｒｉａｌｓＳｃｉｅｎｃｅａｎｄＥｎｇｉｎｅｒｉ...     

铸造工艺CAD软件的开发

充分利用AutoCAD2000的开放特性，采用Autodesk公司提供的功能强大的二次开发软件包ObjectARX2000，以微软公司提供的Vc 6．0为开发工具，将铸造工艺参数制作成Access数据库，与Auto—CAD2000的图形数据库相结合，开发出铸造工艺二维CAD系统。本软件提供工艺向导，易于人机交流，还提供工艺设计教程和相关帮助。在设计过程中的数据将自动保存于数据库，利用这些中间数据迅速自动输出工艺图，工艺卡片。     

EFFECTS OF SPECIFIED BLANK SIZE ON BODY WRINKLING DURING HYDRODYNAMIC DEEP DRAWING OF TAPERED RECTANGULAR BOX

1.~nonHydridapawhcdeepdrawing(HDD)belongstothefieldofsheetmetalfoeingandcanbeaPPliedinthefieldofautomotive,aerospace,drilitaryindustryetc.Ithasbeenrecognizedwidelyintheworld["'j.Fig.Ishowsitsprinciple:TheliqUidthatisfilledinthe~ngdiecavitywillbepressedwhenthepunchgoesdownsothattheeffectoffrictionkeepingandoverflowlubricatingcanbeformed,astherestilt,thefoeinglicitofsheetmetalwillbeimprovedareailvandthegualitVofthefinishedpartswillbeup~ed.BecauseofmanyadvantagesofHDDprocees,ithasbeenwidelys…     

冷拔内螺纹管拉拔力的有限元计算方法

本文基于三维弹塑性大变形有限元分析理论,通过对内螺旋凸筋管冷拔成形过程进行有限元仿真,建立增量步与拉拔力的关系,提出了拉拔力的计算方法.经实验验证,理论计算值与实测值相吻合,可为拉拔模具和工艺参数的设计提供参考.     

Drawing of square twisted wire

The shape of the deformation zone during drawing of square twisted wires is described in this paper. The condition of the stable deformation of the wire is formulated. This condition is satisfied by the constant value of the pitch of the helical surface of the die. The work focuses on the investigation of the influence of the die cone angle on the drawing parameters, in particular on the drawing stress.     

Tool design in a multi-stage drawing and ironing process of a rectangular cup with a large aspect ratio using finite element analysis

Tool design is carried out for a multi-stage deep drawing and ironing process of a rectangular cup with the large aspect ratio using the result of the finite element analysis. The analysis incorporates three-dimensional continuum elements for an elasto-plastic finite element method with the explicit time integration scheme using LS-DYNA3D. The analysis simulates the five-stage deep drawing and ironing process with the thickness control of the cup wall. Simulation is performed in order to investigate the failure by tearing during the forming process at the initial state of tool design. The analysis reveals that the difference of the drawing ratio within the cross section induces non-uniform metal flow which causes severe local extension. The irregular contact condition between the blank and the die also induces non-uniform metal flow which causes local wrinkling. This paper identifies such unfavorable mechanism in the rectangular cup drawing with ironing and proposes a new tool design with the guideline for modification in the design of the process and the sequential tool shape. The finite element analysis result with the improved tool design confirms that the proposed design not only reduces the possibility of failure but also improves the quality of a deep-drawn product. The numerical result shows fair coincidence with the experimental result.     

Pro/E工程剖视图与制图国标不相符合问题的解决方法

利用Pro/E三维模型与二维图形双向关联功能可以快速生成工程图,但由于在视图表达上有些方面不符合我国制图标准而影响其有效使用.本文针对Pro/E制作工程剖视图时所存在的与制图国标不相符合的问题,提出了解决这些问题的方法和技巧.     

油箱壁板裂纹分析

两批油箱壁板在加工完成后,放置一段时间后出现裂纹.通过对故障油箱壁板的裂纹宏观观察、断口的宏微观观察以及裂纹金相分析和材料的性能测试,对壁板裂纹的性质与原因进行了分析.结果表明,两批油箱壁板裂纹的性质均为应力腐蚀开裂,壁板上应力腐蚀裂纹的产生与壁板材料的热处理状态、壁板加工后较高的残余应力以及存放环境中的腐蚀介质有关.