Numerical and experimental analysis of bonded joints with combined loading

The metallic materials bonding using structural adhesives has become an increasingly used process, presenting advantages when compared to other fastening methods such as screws and rivets. The aim of this paper is the numerical evaluation of bonded joints with combined loading (traction and shear) using the finite element method, comparing the results obtained with the experiments performed at the same configurations. Considering adhesive joints with the same bonded area, but with different linear dimensions, the mechanical strength may be different, which characterizes the shape factor. In this way, the analyzes considered the bonded area shape factor in nine different configurations, being modified both the height and the width of the joint, considering two points of force application for each group. For the numerical simulation, the cohesive zone models (CZM) were used, which use the concepts of linear elastic fracture mechanics (LEFM). These models consider that one or multiple interfaces or regions of fracture may be artificially introduced into the structures, which is done through the separation-traction laws. For this purpose, DCB (double cantilever beam) and ENF (end notched flexure) tests were performed, measuring this way the essential cohesive properties to the numerical modeling, especially the critical energy release in I and II modes (normal and shear, respectively). The influence of some cohesive properties on the maximum load of the bonded joint was investigated. The good numerical and experimental concordance in different configurations studied confirms that the CZM provide consistent results with the bonded joint experiments for the presented conditions of adhesive thickness, surface treatment and load application point, not only in single lap joints, but also in combined loading joints, whose investigation was done in this work.     

Analysis of mixed adhesive joints considering the compaction process

Incorporating a material properties variation along the bondlines has proved to be a useful method for improving adhesive joints performance. In this work, the potential of the technique is analysed for a single lap joint using the mixing adhesives approach. In order to include the compaction process effect in the structural analysis during the joint assembly, a computational fluid-dynamic model capable of integrating different resins along the bondline has been developed. Then, the results obtained from this model are mapped into a finite element model through an application developed for this purpose. Several parametric studies have been carried out comparing different configurations in terms of maximum load capacity of the joints. Finally, one of these joints configurations has been manufactured using a special device developed for assembling these mixed adhesive joints and tested. This banded configuration have shown both numerically and experimentally an ultimate load improvement of over 70%.     

Novel Method to Measure the Creep Strength of Adhesively Bonded Butt Joints Subjected to Constant Loading Using a Hydro-Pneumatic Testing Machine

This article proposes a new method to measure the creep strength of adhesively bonded joints using a hydro-pneumatic testing machine and a specimen holder, on which multi-specimens can be mounted in one testing machine. Creep tests were conducted on stainless steel butt joints bonded with epoxy adhesives. A hydro-pneumatic loading system was introduced to avoid successive failures of multi-specimens as well as to achieve a stable and constant loading through the experiments. Even after a failure occurs in one of the joints and thus generates an impact, the loading system is capable of absorbing the shock so that the other remaining joints do not fail simultaneously. It was experimentally verified that choke valves, which were introduced in the hydraulic circuit of the system, worked as a damper when failure occurred. Additionally, it was established that automatic reloading to the remaining specimens after the failure was short enough compared with the creep rupture time. As this new method relates to the efficiency of creep testing, the utility of the proposed approach with the multi-specimen setup has been verified.     

Partially crystalline epoxy networks with superior mechanical and adhesion properties

The mechanical and adhesion behavior of cationically polymerized, partially crystalline epoxy networks is presented. For this, a reactive and a nonreactive poly(?-caprolactone) (PCL) were used as the crystalline component for the formation of copolymers and polymer alloys, respectively. The trade-off between toughness on the one hand and glass transition temperature and mechanical strength on the other can be reduced by the presence of nanostructures in combination with small crystalline domains (相似文献   

Effect of rapid curing process on the properties of carbon fiber/epoxy composite fabricated using vacuum assisted resin infusion molding

Long processing cycle makes vacuum assisted resin infusion molding (VARIM) only suitable for low and medium volumes of production, and shortening of curing time is critical to improving the processing efficiency of automotive composite parts. In this paper, unidirectional carbon fiber reinforced composite laminates were fabricated by VARIM. Three different processes (namely quick, quick-post and preheating) were employed, in which a kind of rapid curing epoxy resin is used. The preheating of mold and fiber was conducted to shorten the filling time compared with that of quick process. Quick-post process with a post cure stage was investigated to verify the composite properties fabricated by quick process. The cycle time was 16 min for preheating process, about 30% shorter than that of quick process, simultaneously, flexural strength and interlaminar shear strength (ILSS) were respectively improved by 29% and 7% compared with those of quick process. The non-uniformity of mechanical properties at different positions along resin flow direction under preheating process was found, but the processing quality of composite was good. The preheating process is confirmed to be suitable for the improvement of processing efficiency of VARIM with good mechanical properties. In addition, the composite fabricated by quick-post process has better mechanical properties, which is attributed to the alleviation of residual stress during post curing process.     

非异氰酸酯聚氨酯的制备与性能研究

采用双酚F型环氧树脂NPEF-170与聚乙二醇400二缩水甘油醚为原料制备了双官能度的环碳酸酯，再与聚醚胺T403反应合成了非异氰酸酯聚氨酯（NIPU），并且利用FT-IR时产物的结构进行了表征。同时探讨了反应条件对环氧树脂转化率的影响。研究了不同质量比的原料对非异氰酸酯聚氨酯力学性能的影响，研究表明，当原料的质量比为3：7时所制备的NIPU材料的力学性能最好。最大拉伸强度为7．58MPa，扯断伸长率为347％。     

The Influence of Adherend Topography on the Fracture Toughness of Aluminium-Epoxy Adhesive Joints in Humid Environments

The adherend surface topography has a dramatic effect on the durability of structural bonds formed between aluminium and an epoxy adhesive. Systematic changes in the micro-roughness of an aluminium adherend were achieved using an ultra-milling technique to prepare surfaces with topographies ranging from ultra-flat to a sawtooth profile with a base angle of approximately 60° and a peak-to-valley depth of 10 μm. The fracture toughness of double-cantilever beam specimens, stressed in the Mode 1 direction and exposed to a humid environment was found to change by a factor of approximately one hundred as the sawtooth profile angle was increased. These changes in fracture toughness may be accounted for through complex interrelationships between moisture diffusion and interphase mechanical properties, each with a strong dependence on the surface micro-topography.     

Ring Opening of Epoxidized Soybean Oil with Compounds Containing Two Different Functional Groups

Epoxidized vegetable oils are desirable chemicals due to their eco‐friendly characteristics and their being a major source of many green products. Ring opening is one of the ways to convert these epoxidized oils to some new intermediates. The use of mono‐functional amines, alcohols, acid anhydrides and thioethers for epoxy ring opening has been reported in the literature. In this study, thioglycolic acid (TGA) bearing thiol and carboxylic acid as two different functional groups and methyl ester of thioglycolic acid (TGAME) were used. Currently, there is no reported literature describing epoxy ring opening using chemicals bearing two different functional groups simultaneously. In this way, two new polyols were synthesized, one with TGA (polyol 1) and one with TGAME (polyol 2). FTIR and ¹H‐ and ¹³C‐NMR spectroscopy confirmed that the ring was opened by the carboxylic acid group of TGA, and the thiol group was not involved in the ring opening whereas the ring was opened by the thiol group in the case of TGAME.     

Surfactant-Assisted Dispersion of MWCNTs in Epoxy Resin Used in CFRP Strengthening Systems

The epoxy resin used as the bonding agent in carbon fiber-reinforced polymer (CFRP) strengthening systems was modified by the infusion of multiwalled carbon nanotubes (MWCNTs). Two types of surfactants, Triton X-100 and C₁₂E₈, were used to disperse the nanotubes in the epoxy resin employing ultrasonic mixing. Dynamic mechanical analysis and tensile tests were conducted to study the effect of the surfactant-assisted dispersion of nanotubes on the thermal and mechanical properties of epoxy composites. The morphology of the epoxy composites was interpreted using scanning electron microscopy (SEM). Moreover, the effect of surfactant treatment on the structure of nanotubes was investigated by Fourier transform infrared (FT-IR). Based on the experimental results, the tensile strength and the storage modulus of the epoxy resin were increased by 32% and 26%, respectively, by the addition of MWCNTs. This was attributed to the homogeneous dispersion of nanotubes in the epoxy resin according to the SEM images. Another reason for the enhancement in the tensile properties was the reinforced nanotube/epoxy interaction as a result of the surfactant anchoring effect which was proved by FT-IR. A moderate improvement in the glass transition temperature (T _g) was recorded for the composite fabricated using Triton X-100, which was due to the restricted molecular motions in the epoxy matrix. To characterize the temperature-dependent tensile behavior of the modified epoxy composites, tensile tests were conducted at elevated temperatures. It was revealed that the MWCNT modification using surfactant substantially improves the tensile performance of the epoxy adhesive at temperatures above the T _g of the neat epoxy.     

Identification of the Elastic–Plastic Behavior of Adhesively Bonded Structures Under Multi-Axial Loadings: Comparison of a Modified Arcan Test and a Tension/Compression–Torsion Test

Structural bonding is nowadays widespread in the industry. However, characterisation methods and 3D modelling of the adhesives need to be improved. The characterisation requires an experimental procedure to obtain a large experimental database under various loading cases, which represents a significant amount of data. The 3D modelling requires advanced models with several parameters to identify and generally uses inverse identification procedures, which can be time expensive. For a good accuracy, the constitutive models need to take into account the dependency on the hydrostatic stress and be written under the non-associated formalism. In this study, the experimental database is obtained via a modified Arcan test that can cover a wide range of loadings between tension, shear, mixed tension–shear, and mixed compression–shear. A second experimental campaign is realized with a tension/compression–torsion (TCT) test that can cover a greater range of loadings: from tension to compression and mixed tension/compression–shear, with an infinite possibility of mixed loadings. The modified Arcan database is used to identify a 3D elastic–plastic Mahnken–Schlimmer type model, according to an inverse identification procedure developed in a previous study. This model identification is validated on the experimental database coming from the TCT test: a numerical/experimental comparison is realized. This allows the validation of the model and emphasizes the benefits of the TCT test. Indeed, it proves that this test is well suited to characterize adhesive joints and presents several capacities that will be really useful for further studies, like an infinite range of non-proportional loadings available.