西门子PLC在合金钢棒材连轧机上的应用

介绍基于西门子S7-400PLC的控制系统,通过Ethernet、Profibus-DP、MPI网完成系统数据的采集、交换与监控,满足合金钢棒材轧制线高动态品质、高调速精度的要求。     

基于Profibus-DP的西门子S7—300 PLC与ABB 800XA数据通信的实现

本文介绍基于Profibus—DP通信协议的西门子S7—300PLC与ABB 800XA系统之间的数据通信。详细描述了分别通过S7—300 PLC CPU的DP接口和CP342—5通信模块与ABB 800XA系统通信两种不同条件下的有关通信配置及实现数据通信的过程。     

The application of the methodology for secure cyber–physical systems design to improve the semi-natural model of the railway infrastructure

The paper suggests a new methodology for secure cyber–physical systems design. The proposed methodology consists of two main cycles. The main goal of the first cycle is in design of the system model, while the second one is about development of the system prototype. The key idea of the methodology is in providing of the most rational solutions that are improving the security of cyber–physical systems. Such solutions are called alternatives and built according to functional requirements and non-functional limitations to the system. Each cycle of the methodology consists of the verification process and seven stages that are associated with the used cyber–physical system model. The objective of the verification process is in checking of constructed models and prototypes in terms of their correctness and compatibility. The model represents cyber–physical systems as sets of building blocks with network between them, takes elements internal structure into account and allows direct and reverse transformations. The novelty of the suggested methodology is in the combination of design, development and verification techniques within a single approach. To provide an example of the design methodology application, in this paper it is used to improve the semi-natural model of the railway infrastructure.     

Ontological reasoning in the design space exploration of advanced cyber–physical systems

Cyber–physical systems are becoming increasingly complex. In these advanced systems, the different engineering domains involved in the design process become more and more intertwined. Therefore, a traditional (sequential) design process becomes inefficient in finding good design options. Instead, an integrated approach is needed where parameters in multiple different engineering domains can be chosen, evaluated, and optimized to achieve a good overall solution. However, in such an approach, the combined design space becomes vast. As such, methods are needed to mitigate this problem.In this paper, we show a method for systematically capturing and updating domain knowledge in the context of a co-design process involving different engineering domains, i.e. control and embedded. We rely on ontologies to reason about the relationships between parameters in the different domains. This allows us to derive a stepwise design space exploration workflow where this domain knowledge is used to quickly reduce the design space to a subset of likely good candidates. We illustrate our approach by applying it to the design space exploration process for an advanced electric motor control system and its deployment on embedded hardware.     

Consequences of the formation of Cooper-pairs near oxygen-deficient sites

In this investigation we consider the formation of Cooper pairs near the oxygen-deficient sites in Y-Ba-Cu-O ceramic superconductors which would give rise to an energy-dependent potential as seen by conduction charge carriers. It is shown that Cooper pairs could be formed under such conditions, resulting in a supercurrent. We use the Bogoliubov transformation technique to calculate the energy gap, the energy difference, and the transition temperature of the model superconductor using certain data obtained from previous experiments. Numerical analysis shows that the superconducting current can be explained by the presence of such oscillating Cooper pairs.     

Experimental investigation and thermodynamic modeling of the Mg–Sn–Sr ternary system

The isothermal sections of the Mg–Sn–Sr ternary system in the Mg-rich region at 415 and 350 °C have been determined using the scanning electron microscopy (SEM) equipped with energy dispersive X-Ray spectrometry (EDS). The existence of the MgSnSr ternary compound was confirmed in these two isothermal sections. Two new compounds, named Mg₅Sn₃Sr and Mg₂₅Sn₂₄Sr_14, were found in the present work based on the SEM/EDS results. Thermodynamic optimization of the Sn–Sr binary and Mg–Sn–Sr ternary systems were carried out using the CALPHAD (CALculation of PHAse Diagrams) technique. The Modified quasi-chemical model (MQM) was used for the liquid solution which exhibits a high degree of short-range ordering behavior. The solid phases were described with the Compound energy formalism (CEF). Finally, a self-consistent thermodynamic databases for the Mg–Sn–Sr ternary system has been constructed in the present work, which can be an efficient and convenient guidance to investigate and develop the Mg-based alloys.     

Effect of alloying on stability of grain boundary in γ phase of the U–Mo and U–Nb systems

U–Mo and U–Nb alloys are both extensively used in nuclear industry. γ phase in U–Mo or U–Nb alloy is a solid solution, being metastable in low temperature region. In this work, the effect of alloying on stability of grain boundary in meta-stable γ phase in U–Mo and U–Nb alloys are investigate through first-principles calculations. At first, crystal structure and elastic constants of Mo, Nb and γ-U metals are calculated and the obtain results show the mechanical unstable nature of γ phase at 0 K, no matter with GGA or GGA + U treatment, which agrees with most of the theoretical results in the literature. Furthermore, from the calculated symmetric tilt grain boundary (STGB) formation energies of Σ3[110]/(111) and Σ5[001]/(310) in Mo, Nb, and γ-U, it is found that due to the mechanical unstable character of the γ-U phase, negative GB formation energy is predicted at 0 K for Σ5[001]/(310) if the STGB model is relaxed with all degrees of freedom. Therefore, by using special quasirandom structure (SQS) method, Σ5[001]/(310) and Σ3[110]/(111) STGBs with different solute concentrations in U-rich side in U–Mo and U–Nb systems are further investigated. It is found that, when alloying with Mo or Nb, unlike Σ3[110]/(111), although the fixed-atom constraint is applied, the GB formation energy of Σ5[001]/(310) STGB is becoming negative when the solute concentration is in U-rich side. Only when the concentration of Mo or Nb is larger than 27 at.% or 30 at.%, respectively, or sufficient small, the GB formation energy is becoming positive, suggesting a cooperative effects of solute concentration, unstable character, and grain size on GB structures in γ phase. The predicted different stability of alloyed GB structures at 0 K suggest that although γ phase is metastable at low temperature, its metastability can be controlled through alloying with different solutes, or with different GBs. And grain refinement should be relatively easy in U-rich part than U-poor part of the U–Mo and U–Nb systems.     

A CALPHAD-type Young's modulus database of Ti-rich Ti–Nb–Zr–Mo system

Accurate Young's modulus is the necessity for the design of biomedical Ti alloys. A combinatorial method of the diffusion couple, nanoindentation, electron probe microanalysis (EPMA), and CALculation of PHAse Diagrams (CALPHAD) techniques has been utilized to construct the Young's modulus database of Ti alloys with various compositions in the present work. Two groups of body-centered cubic (bcc) Ti–Nb–Zr–Mo quaternary diffusion couples annealed at 1273 K for 25 h were experimentally prepared. Subsequently, the composition-dependent mechanical properties in the wide compositional range of Ti-based alloys were obtained by using EPMA and nanoindentation probes. Finally, on the basis of the measured Young's moduli in the present and previous work and the modeling parameters of Young's modulus of Ti–Nb–Zr system, the Young's modulus database of bcc Ti–Nb–Zr–Mo system was established through the CALPHAD approach. The CALPHAD-type database of bcc Ti–Nb–Zr–Mo system can provide the accurate Young's moduli of Ti alloys with wide compositions.     

Improving human robot collaboration through Force/Torque based learning for object manipulation

Human–Robot Collaboration (HRC) is a term used to describe tasks in which robots and humans work together to achieve a goal. Unlike traditional industrial robots, collaborative robots need to be adaptive; able to alter their approach to better suit the situation and the needs of the human partner. As traditional programming techniques can struggle with the complexity required, an emerging approach is to learn a skill by observing human demonstration and imitating the motions; commonly known as Learning from Demonstration (LfD). In this work, we present a LfD methodology that combines an ensemble machine learning algorithm (i.e. Random Forest (RF)) with stochastic regression, using haptic information captured from human demonstration. The capabilities of the proposed method are evaluated using two collaborative tasks; co-manipulation of an object (where the human provides the guidance but the robot handles the objects weight) and collaborative assembly of simple interlocking parts. The proposed method is shown to be capable of imitation learning; interpreting human actions and producing equivalent robot motion across a diverse range of initial and final conditions. After verifying that ensemble machine learning can be utilised for real robotics problems, we propose a further extension utilising Weighted Random Forest (WRF) that attaches weights to each tree based on its performance. It is then shown that the WRF approach outperforms RF in HRC tasks.     

Safe and intuitive manual guidance of a robot manipulator using adaptive admittance control towards robot agility

Key areas of robot agility include methods that increase capability and flexibility of industrial robots and facilitate robot re-tasking. Manual guidance can achieve robot agility effectively, provided that a safe and smooth interaction is guaranteed when the user exerts an external force on the end effector. We approach this by designing an adaptive admittance law that can adjust its parameters to modify the robot compliance in critical areas of the workspace, such as near and on configuration singularities, joint limits, and workspace limits, for a smooth and safe operation. Experimental validation was done with two tests: a constraint activation test and a 3D shape tracing task. In the first one, we validate the proper response to constraints and in the second one, we compare the proposed approach with different admittance parameter tuning strategies using a drawing task where the user is asked to guide the robot to trace a 3D profile with an accuracy or speed directive and evaluate performance considering path length error and execution time as metrics, and a questionnaire for user perception. Results show that appropriate response to individual and simultaneous activation of the aforementioned constraints for a safe and intuitive manual guidance interaction is achieved and that the proposed parameter tuning strategy has better performance in terms of accuracy, execution time, and subjective evaluation of users.