国内首台620MW超临界空冷汽轮机技术特点分析

分析华能上安电厂620MW汽轮机在高中压缸、低压缸的材料选择、结构优化、通流设计以及轴系设计等方面的技术特点,介绍了机组的投运情况,认为该机组实现了超临界和空冷技术的有机结合,投运后运行安全可靠、经济指标良好。     

弯曲转子振动特性分析及处理

文章描述了某亚临界汽轮机组高中压转子弯曲发展过程,结合运行参数,分析了转子弯曲的原因是由于热应力造成的,归纳了热应力造成的弯曲转子振动特性,介绍了弯曲转子的处理措施和效果,对后续机组运行监视、转子弯曲原因分析、弯曲转子处理具有一定的借鉴意义。     

Metal injection moulding of nickel-based superalloy CM247LC*

Metal injection moulding (MIM) is a promising new production technology for small- to medium-sized parts with high complexity for high-temperature applications like aero engines or turbochargers. This study concerns the feasibility of manufacturing parts from nickel-based superalloy CM247LC via MIM. CM247LC poses a serious challenge for MIM processing. Because of its high aluminium content, the strength potential is very high, but the sintering capability is severely restricted. Differential scanning calorimetry and dilatometry measurements as well as ThermoCalc simulations are used to optimise the sintering step of the MIM process route. Carbon, nitrogen and oxygen contents of the powder and the as-sintered specimens are measured to evaluate the pick-up of impurities during processing. The microstructure of the as-sintered specimens is characterised with respect to residual porosity, grain size, carbide content and γ′ precipitation size and morphology. Ways to further improve the microstructure and strength will be discussed.     

Improvement of piezoresistance properties of silicon carbide ceramics through co-doping of aluminum nitride and nitrogen

The piezoresistance coefficient was measured on co-doped silicon carbide ceramics. Evaluation samples of -silicon carbide ceramics were first fabricated by glass capsule HIP method using powder mixture of silicon carbide and aluminum nitride with various ratios. The resultant aluminum nitride added silicon carbide ceramics were doped with nitrogen by changing the post-HIP nitrogen gas pressure. The lattice parameter increased with the amount of adding aluminum nitride indicating that the incorporated aluminum substituted smaller silicon atoms. After post-HIP treatment, lattice parameter then decreased with nitrogen gas pressure. The piezoresistive coefficient increased with the addition of aluminum nitride, it further increased with the nitrogen doping pressure.     

Influence of Heat Treatment on the Performance Characteristics of a Plastic Mold Steel

Processing of polymers depends on corrosion‐ and wear resistant tool materials being in direct contact with the feedstock material. Plastic mold steels, a special group of tool steels, are successfully applied here, offering both a good wear and corrosion resistance. The lifetime of tools used for plastic processing not only depends on wear and corrosion resistance but also on the mechanical properties of the tool material for example, its flexural strength. In this work, mechanical tests of a commercial plastic mold steel were performed and related to the heat treatment. A close correlation of the amount of retained austenite and carbides and the mechanical properties was encountered. The paper discusses strategies to optimize the mechanical properties by an adequate heat treatment with regard to the resulting corrosion and wear resistance.     

Validation of ion level analysis as method to assess in vitro total hip replacement wear

Abstract

Currently in vitro hip simulator wear of metal on metal hip replacements is carried out by gravimetric means. However, this is time consuming and cannot be used to assess wear between measurement intervals. Measuring ion levels (Co and Cr) by inductively coupled plasma mass spectroscopy has been proposed as an alternative method. A standard hip simulator test was conducted using clinically available parts and wear assessed by gravimetric means; additionally, the serum lubricant was assessed for Co and Cr ion levels. A strong correlation in the ion levels and gravimetric was observed, indicating that this method would provide an appropriate alternative wear measurement technique in hip simulator testing.     

K497与FGH741合金的热等静压扩散连接

采用热等静压（ＨＩＰ）固－固扩散连接工艺,研究了Ｋ４９７与ＦＧＨ７４１合金ＨＩＰ连接及热处理后的组织变化、结合界面的组织、力学性能及界面区元素的扩散规律。结果表明,在ＨＩＰ和热处理阶段,ＦＧＨ７４１合金未发生再结晶,其晶粒度与母材基本相同,均为ＡＳＴＭ５～６级,Ｋ４９７合金的粗大枝晶组织和共晶相经热处理后基本消除。结合界面冶金结合良好,形成了一个由亚晶和再结晶晶粒组成的界面区且无有害相析出。结合试     

热处理对热等静压SiP/Al-Cu复合材料显微组织和力学性能的影响

采用元素粉作为原料, 通过热等静压技术(HIP)制备出50%Si_P/Al-Cu和70%Si_P/Al-Cu(体积分数)复合材料, 研究固溶处理和峰值时效处理对复合材料显微组织、 Al₂Cu相溶解过程及力学性能的影响。结果表明: 热等静压技术制备的Si_P/Al-Cu复合材料完全致密, 组织均匀细小, 材料由Si相、 Al相和Al₂Cu组成, 白色Al₂Cu相产生于原始的Cu粉与Al粉界面处。在516 ℃固溶处理2 h后, 70%Si_P/Al-Cu复合材料中的Al₂Cu相全部溶入Al基体中, 而50%Si_P/Al-Cu复合材料中还残留少量Al₂Cu相。经过峰值时效处理后, 50%Si_P/Al-Cu和70%Si_P/Al-Cu复合材料的抗弯强度为548 MPa和404 MPa, 相对于热等静压态分别提高了38.81%和13.51%, 复合材料的强度显著增强。     

HIP法制备CuCr触头的真空电击穿特性

采用热等静压(HIP)固相烧结法制备了近乎完全致密、低氧、氮含量的CuCr合金材料,研究了在不同烧结温度下制备CuCr合金的Cr相颗粒度、电击穿场强及击穿区域,给出了CuCr合金Cr相粒子半径与击穿场强的关系式。结果表明:随着HIP烧结温度的上升,CuCr触头材料的Cr相颗粒度也将逐渐增大,导致真空电击穿场强减小,与此同时真空电击穿烧蚀面积增大,烧蚀坑深度逐步加深。     

韧性氧化锆陶瓷的力学性能

综合评述了部分稳定氧化锆（PSZ）在结构陶瓷中应用的理论基础，从而揭示了PSZ陶瓷的部分力学性能与稳定相的量、尺寸以及热处理制度、加热温度等关系，为扩大PSZ在结构陶瓷中的应用提供一些有益的参考。