Interfacial reaction and mechanical reliability of eutectic Sn–0·7Cu/immersion Ag-plated Cu solder joint

Abstract

In this study, the interfacial reaction and joint reliability of immersion Ag-plated Cu substrate with the Sn–0·7Cu (wt-%) ball–grid array (BGA) solder was investigated. During reflow, the Ag plating layer was dissolved completely into the molten Sn–Cu solder and some of the Cu layer was also dissolved into the molten solder. The dissolved Ag and Cu were precipitated as Ag₃Sn and Cu₆Sn₅ intermetallic compounds (IMCs) in the solder matrix. Upon reflow, the Sn–Cu solder exhibits an off-eutectic reaction to produce the eutectic phase and precipitate (Cu₆Sn₅ and Ag₃Sn). The Cu–Sn IMC layer was formed at the solder/Cu interface after reflow, and the IMC layer grew during aging treatment. During the shear tests, the failure mode switched from a bulk-related failure to an interface-related failure. After aging for 250 h, the joint failed partially at the solder/Cu₆Sn₅ interface. The brittle fracture was linked to the formation of thick Cu–Sn IMC layer.     

Effect of interfacial weight loss by silver migration on the pullout strength of a silver wire embedded in an adhesive matrix

In this study an effort is made to correlate interfacial weight loss, by migration, from the surface of a silver wire embedded in an adhesive matrix, to bond strength between the silver wire and the adhesive matrix. Comparative studies are also performed using an aluminum an wire in place of silver to accurately assess the effect of interfacial weight loss by silver migration. The results of the pullout tests on silver migrated specimens are compared with pullout tests on silver-wire specimens, which were immersed in water for 2 h but without silver migration. Pullout tests are performed in both wet, and dry conditions of the bonded specimens. It is determined that the pullout strength of bonded silver-wire specimens in wet condition decreases by as much as 86%, subsequent to silver migration. The loss of bond strength for silver-migrated specimens tested in dry condition varies between 23% and 4%, depending on the embedded length used.     

Effect of thermal treatment of wood lumbers on their adhesive bond strength and durability

Wood used in outdoor applications needs to undergo either chemical or thermal treatment to improve its decay resistance. Thermal treatment permits to avoid the use of toxic chemicals, increases the dimensional stability and gives a dark color to the wood. However, this process deteriorates the mechanical properties of wood, i.e., the wood becomes more fragile and rigid. The chemical transformation of wood that takes place during the heat treatment changes the interaction between the wood surface and the adhesive. In this work, the interfacial bonding strength (the resistance to the shear stress by compression in parallel direction to the glued interface) and cyclic delamination (resistance to delamination during accelerated exposure) for different wood species and adhesives were tested in accordance with the ASTM D2559 standard. Four wood species: scott pine (Pinus sylvestris), aspen (Populus tremuloides), yellow poplar (Liriodendron tulipifera) and jack pine (Pinus banksiana) both treated and non-treated, and two structural adhesives, phenol resorcinol formaldehyde (PRF) and polyurethane (PUR), were used in the testing. Among the studied species, jack pine is found to be the easiest to bond, while aspen is found to be the most difficult. With the wood species and adhesives evaluated in this study, non-treated wood is found to provide a better bonding strength than the treated wood.     

Transparent ultra-hydrophobic surfaces

Self-cleaning surfaces have received a great deal of attention, both in research studies and commercial applications. Both transparent and non-transparent self-cleaning surfaces are highly desired, as they offer many advantages and their potential applications are endless. As in many other cases, also in the case of self-cleaning surfaces, nature found a solution before man. The Lotus flower is a symbol of purity in Asian cultures, even when rising from muddy waters it stays clean and untouched by dirt, organisms and pollutants. The Lotus leaf "self-cleaning" surface is hydrophobic and rough, showing a two-layer morphology. While hydrophobicity produces a high contact angle, the two-layer morphology reduces the adhesion of dirt and water drops to the surface. Because of this low adhesion, water drops easily slide across the leaf surface carrying the dirt particles with them. In the present work the Lotus leaf morphology was mimicked using hydrophobic chemistry and a two-layer topography, with a base layer of silica and a top layer of intrinsically nanostructured polyhedral oligomeric silsesquioxanes (POSS) particles. Results have indicated that, thus, a transparent ultra-hydrophobic coating can be obtained. When these materials were mixed and used as a single layer the hydrophobicity deceased significantly. The contact angle and sliding angle measurements were supported by AFM micrographs.     

Interfacial adhesion in sisal fiber/SBR composites: an investigation by the restricted equilibrium swelling technique

Short sisal fiber-reinforced styrene butadiene rubber (SBR) composites were prepared and characterized by the restricted solvent swelling technique. The solvent swelling characteristics of SBR composites containing untreated and bonding agent-added mixes were investigated in a series of aromatic solvents, such as benzene, toluene, and xylene. The diffusion experiments were conducted by the sorption gravimetric method. The adhesion between the rubber and short sisal fibers was evaluated from the restricted equilibrium swelling measurements. The anisotropy of swelling of the composite was confirmed by this study. The effect of fiber orientation in controlling the anisotropy of restricted swelling was also demonstrated. As the fiber content increased, the solvent uptake decreased, due to the increased hindrance and good fiber-rubber interactions. Bonding agent-added mixes showed enhanced restriction to swelling, due to the strong interfacial adhesion. The bonding system containing hexa-resorcinol in the mix produces an in-situ resin, which binds the fiber and the rubber matrix firmly. In addition, as the penetrant size increases from benzene to xylene, the uptake decreases. The swelling index values of the composites support this observation. Due to the improved adhesion between the short sisal fiber and SBR, the ratio of the volume fraction of rubber in the dry composite sample to the swollen sample (V _T) decreases. The extent of fiber orientation of the composites was also analysed from the restricted swelling method. SEM studies of the composite revealed the orientation of short fibers. The sorption data support the Fickian diffusion trend, which is typical in the case of cross-linked rubbers.     

The use of UNIFAC for the estimation of adhesion enhancement between polymers and mineral surfaces treated with silane coupling agents

The group contribution method of UNIFAC is used to investigate the influence on adhesion of thermodynamic compatibility between the filler surface and the polymeric matrix in filled polymeric composites. Compatibility is enhanced between polymers and mineral surfaces through the use of silane coupling agents of varying chemistry. In this study, glass beads were treated with ten different organofunctional silanes intended to induce differences in interfacial strength. Interfacial strength measurements were obtained from tests in which single, silane-treated glass beads were embedded in rectangular poly(vinyl butyral) specimens subjected to uni-axial stress until interfacial failure occurred at one of the poles of the sphere. The UNIFAC method was used to estimate the Gibbs free energies of mixing using the chemical structure of the polymer repeat unit and each of the silane organofunctional groups, and these values were correlated with the measured interfacial strengths. The results indicate that enhanced interfacial strength corresponds to systems with more favorable thermodynamic mixing.     

40—SELF-CROSS-LINKING IN HEATED KERATIN

An account is given of an investigation of the influence of dry heat on wool keratin. It is shown by three different chemical techniques that cross-linking occurs up to a temperature at which the amino-acid decomposition becomes marked. Although Iysinoalanine and lanthionine are shown to be formed, these amino acids do not appear to be major contributors to the cross-linking of the heated protein.

The covalent binding of the ?-amino group of lysine was determined quantitatively, and, from the results obtained, it is deduced that this group is involved to a large extent in the formation of cross-links.

On the basis of these findings, it is postulated that amide cross-links are formed through the ?-amino group of lysine by reaction with carboxylic side chains of aspartic or glutamic acids or their amide derivatives.     

42—THE ESTIMATION OF CROSS-LINKS IN WOOL FROM THE EXTENT OF SWELLING IN FORMIC ACID

An account is given of the application of a gravimetric method for measuring the extent of swelling of wool in formic acid to a series of wool samples containing decreasing amounts of randomly distributed disulphide bonds. In accordance with the Flory-Rehner equation, a linear relation was observed between disulphide content and V 5/3, where V is the volume of dry wool expressed as a fraction of the volume of swollen wool. This calibration curve was then used in conjunction with swelling data to assess the number of cross-links introduced on the treatment of wool with formaldehyde and other bifunctional reagents. The method is particularly useful for ranking in order relatively high levels of cross-linking.     

Low density polyethylene-polypropylene blends: Part 2 - Strengthening and toughening with copolymer

Abstract

The strengthening and toughening of low density polyethylene (LDPE)-polypropylene (PP) blends with a commercial ethylene/propylene block copolymer (CO) have been investigated. It is shown that the addition of the copolymer improved the ductility of the LDPE-PP blends without any loss of elastic modulus. Particularly for the PP rich LDPE-PP blends, the copolymer can improve the ductility, tensile strength and impact strength simultaneously. It was found that the copolymer has no obvious influence on the crystallisation behaviour of the LDPE and PP phases, whereas the interfacial adhesion was enhanced significantly. The results suggested that the ethylene/propylene block copolymer is a suitable compatibiliser for LDPE-PP blends, which can be used as an effective additive for the recycling of the polyalkene mixtures, especially the PP rich LDPE-PP mixtures.     

Effect of nitric acid surface treatment on tensile and tribological properties of thermoplastic polyimide composite filled with carbon fibre

Abstract

Polyacrylonitrile based carbon fibres were submitted to nitric acid oxidation treatments to improve the interfacial adhesion of the carbon fibre reinforced polyimide (CF/PI) composite. The carbon fibre surfaces were characterised by X-ray photoelectron spectroscopy. Nitric acid oxidation not only affects the oxygen concentration, but also produces an appreciable change in the nature of the chemical functions, namely the conversion of hydroxy type oxygen into carboxyl functions. Nitrogen concentration of nitric acid oxidation treated carbon fibre is ～1·2 times higher compared with untreated one. The mechanical and tribological properties of the CF/PI composites treated with nitric acid oxidation were investigated. Results showed that the tensile strength of the CF/PI composites improved remarkably due to nitric acid treatment along with enhancement in friction and wear performance.