超声波在聚合物成型加工中降粘作用的研究及应用

对超声波进行了简单的介绍,对其在聚合物成型加工中的降粘机理进行了一定的研究以及对它在聚合物成型加工中的应用进行了综述。在聚合物的成型加工中,超声波的合理施加可以大幅度的降低聚合物熔体的粘度,降低加工设备的要求和条件,更有利于高粘度聚合物的成型加工。     

Biomimetic Polymer Nanostructures by Injection Molding

The nanometer scale topography of self‐assembling structural protein complexes in animals is believed to induce favorable cell responses. An important example of such nanostructured biological complexes is fibrillar collagen that possesses a cross‐striation structure with a periodicity of 69 nm and a peak‐to‐valley distance of 4–6 nm. Bovine collagen type I was assembled into fibrillar structures in vitro and sedimented onto solid supports. Their structural motif was transferred into a nickel replica by physical vapor deposition of a small‐grained metal layer followed by galvanic plating. The resulting inverted nickel structure was found to faithfully present most of the micrometer and nanometer scale topography of the biological original. This nickel replica was used as a die for the injection molding of a range of different thermoplastic polymers. Total injection molding cycle times were in the range of 30–45 seconds. One of the polymer materials investigated, polyethylene, displayed poor replication of the biological nanotopographical motif. However, the majority of the polymers showed very high replication fidelity as witnessed by their ability to replicate the cross‐striation features of less than 5 nm height difference. The latter group of materials includes poly(propylene), poly(methyl methacrylate), poly(L ‐lactic acid), polycaprolactone, and a copolymer of cyclic and linear olefins (COC). This work suggests that the current limiting factor for the injection molding of nanometer scale topography in thermoplastic polymers lies with the grain size of the initial metal coating of the mold rather than the polymers themselves.

     

气辅注射工艺参数对气体穿透能力的影响

以某轿车后车门杂物箱盖为例，利用Moldflow软件和正交实验法，评价气体辅助注射成型的主要工艺参数对气体穿透能力和气辅零件质量的影响，并给出一组优化后的工艺参数。     

Computer simulation of the filling process in gas‐assisted injection molding based on gas‐penetration modeling

Gas‐assisted injection molding can effectively produce parts free of sink marks in thick sections and free of warpage in long plates. This article concerns the numerical simulation of melt flow and gas penetration during the filling stage in gas‐assisted injection molding. By taking the influence of gas penetration on the melt flow as boundary conditions of the melt‐filling region, a hybrid finite‐element/finite‐difference method similar to conventional‐injection molding simulation was used in the gas‐assisted injection molding‐filling simulation. For gas penetration within the gas channel, an analytical formulation of the gas‐penetration thickness ratio was deduced based on the matching asymptotic expansion method. Finally, an experiment was employed to verify this proposed simulation scheme and gas‐penetration model, by comparing the results of the experiment with the simulation. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 2377–2384, 2003     

新型液晶PVDF合金的研究

本文系统地研究了液晶聚合物(LCP)与PVDF合金共混体系的组成及加工工艺条件对共混物制件性能的影响。并用SEM观察了合金的形态结构。结果表明:在液晶含量10%左右时,加工温度为210℃,合金的拉伸强度最高,磨耗量最低,体系分散均匀并形成了较多的微纤结构。     

真空辅助树脂灌注配套基体树脂的制备及性能

针对真空辅助成型技术(VARI)对基体树脂的特殊要求,结合航空材料对性能的高要求,研制了BA9912中温固化环氧树脂体系。采用VARI工艺制备了G0827/BA9912复合材料,测试了BA9912树脂浇注料及其复合材料的力学性能和耐热性能,并与国内外同类树脂进行了适当的比较分析。分析测试结果表明,BA9912树脂具有良好的力学性能、耐热性能和工艺性能,能够满足VARI成型工艺要求,适合在航空航天领域中应用。     

用硫铁矿焙烧粉尘制硬质塑料管的研究

用硫酸厂硫铁矿焙烧后的粉尘掺入聚氯乙烯中，用挤出成型法挤制硬质聚氯乙烯塑料管，以扩大聚氯乙烯塑料的用途。     

汽车用塑料注塑新技术的进展

综述了汽车用塑料的注射成型技术的进展，简单介绍了气体辅助注射成型(GAIM)、水辅助注射成型、熔芯注射成型、反应注射／增强反应注射(RIM／RRIM)成型等技术的特点、生产的汽车部件及最新动向。     

Liquid-Phase Transport During Removal of Organic Binders in Injection-Molded Ceramics

A method has been developed for calculating hydraulic pressures induced by thermal expansion of liquid binders early in the removal cycle, when evaporative losses are negligible and fully saturated conditions prevail. Specific results were obtained for flat compacts containing a common wax binder, mixed with varying amounts of low-density polyethylne. In general, these results show how the risk of hydraulic fracture increases with heating rate and compact thickness. Although pressures are minimal when the binder consists entirely of wax, the continual addition of polyethylene eventually gives rise to unacceptable risk levels, even for relatively thin compacts. Binder removal at elevated temperatures is considered subsequently. In this case, vapor pressures eventually approach a critical level, thereby allowing mass removal by evaporation to overcome the effect of thermal expansion in maintaining full saturation. With the onset of void formation, the developing capillary pressure supersedes hydraulic pressure as the driving force in liquid transport. Besides representing capillary flow, the present formulation also accounts for thermal degradation of the binder during removal. The resulting system of equations was solved numerically for a variety of representative debinding conditions. Predictions for flat compact containing a balanced wax/polyethylene binder indicate that thermal degradation of the polyethylene can give rise to a marked improvement in debinding rates. It turns out, however, that this enhancement is far more effective in thinner compacts.     

电纺直写制备聚己内酯支架形貌及精度

作为一种新型的微纳制造技术，熔体直写电纺被广泛用于组织工程支架的可控制备,有序的纤维沉积是该领域应用的前提条件。对于支架成型精度的探究，本文使用生物可降解材料聚己内酯（PCL），采用自行设计的熔体电纺三维可控成型设备进行实验，考察了纤维间距对二维并行纤维沉积形貌及成型精度的影响，以及纺丝电压和网格大小对三维网格结构形貌及精度影响。结果表明，随着并行纤维设定距离的增大，纤维的沉积误差减小，并最终趋于平稳。对于三维网格结构，随电压的增加，最大沉积层数量先增大后减小，当纺丝电压为6kV时达到最大沉积层数15层。成型精度误差先减小后增大，当纺丝电压为7kV时，精度最高误差小于5%。随设定网格边长的增大，沉积层数不断增大。成型精度逐渐提高，当网格边长大于等于1.5mm时，沉积误差趋于稳定，并维持在5%左右。