注塑模温度场的计算机模拟

本文运用有限元法，采用二次等参单元，对注塑模二维非稳态温度场进行了数值分析，推导了有限元数值求解方程并研制了有限元求解程序软件。实例所得温度场等温线与实验所得结果基本相符，验证了计算机求解的可靠性。通过计算机模拟分析，可了解各瞬时模具温度场的分布状态，观察模具体能否使塑件均匀冷却，如不合理，可通过改变冷却管道参数，达到温度场均匀一致，从而提高塑件质量。通过程序运转，根据塑件的热定型温度，可以预知最短冷却时间，从而缩短冷却周期，提高塑件生产率     

A novel algorithm for layout optimization of injection process with random demands and sequence dependent setup times

Injection molding is an ideal manufacturing process for producing high volumes of products from both thermoplastic and thermo setting materials. Nevertheless, in some cases, this type of manufacturing process decelerates the production rate as a bottleneck. Thus, layout optimization plays a crucial role in this type of problem in terms of increasing the efficiency of the production line. In this regard, a novel computer simulation–stochastic data envelopment analysis (CS-SDEA) algorithm is proposed in this paper to deal with a single row job-shop layout problem in an injection molding process. First, the system is modeled with discrete-event-simulation as a powerful tool for analyzing complex stochastic systems. Then, due to lack of information about some operational parameters, theory of uncertainty is imported to the simulation model. Finally, an output-oriented stochastic DEA model is used for ranking the outputs of simulation model. The proposed CS-SDEA algorithm is capable of modeling and optimizing non-linear, stochastic, and uncertain injection process problems. The solution quality is illustrated by an actual case study in a refrigerator manufacturing company.     

低密度冷模塑聚氨酯软质泡沫塑料

介绍了低密度冷模塑聚氨酯软质泡沫塑料的配方体系，工艺特点及泡沫性能。指出该泡沫应用范围较广，发展前景甚好。     

Compounding and injection molding of polybutene‐1/polypropylene blends

The effect of shear‐controlled orientation injection molding (SCORIM) was investigated for polybutene‐1/polypropylene blends. This article reports on the methods and processing conditions used for blending and injection molding. The properties of SCORIM moldings are compared with those of conventional moldings. SCORIM is based on the application of specific macroscopic shears to a solidifying melt. The multiple shear action enhances molecular alignment. The moldings were investigated with mechanical tests, differential scanning calorimetry studies, and polarized light microscopy. The application of SCORIM improved Young's modulus and the ultimate tensile strength. The gain in stiffness was greater for higher polybutene‐1 content blends. A drastic decrease in the strain at break and toughness was observed in SCORIM moldings. The enhanced molecular orientation of SCORIM moldings resulted in a featureless appearance of the morphology. Interfacial features due to segregation were visible in the micrographs of SCORIM moldings. Both conventional and SCORIM moldings exhibited form I′ in polybutene‐1. This article explains the relationship between the mechanical properties and micromorphologies. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 806–813, 2003     

注塑机的电液比例控制系统

本文介绍美国ＶａｎＤｏｒｎ塑机公司生产的５５吨注塑机的电液比例控制系统的组成，原理及特点；该系统集插装，负载传感功率匹配及计算机电液化比例控制等先进技术于一体，对国内新型注塑机的研究开发有一定参考价值，文末还就国内注塑机机械的制造和使用提出了建议。     

Unique clay orientation in the injection-molded bar of isotactic polypropylene/clay nanocomposite

In this article, the injection-molded bars of isotactic polypropylene/organoclay nanocomposite with different clay contents have been obtained via dynamic packing injection molding (DPIM). The oriented microstructure including layered nanoparticles and PP lamellae has been inspected through 2D-WAXS analyses along the sample thickness of the molded bars. Depending on the clay content and sample thickness, various oriented clay structures with nanoparticles uniplanar-axially oriented parallel to the surface of molded bar, or partially tumbled around the flow axis of the molded bar, or even a random orientation, could be observed. The observed orientation behavior of nanoparticles could be temporarily elucidated as the results of the sensitive response of layered nanoparticles to shear deformation and the structural recovery of clay network assisted by the electrostatic attraction existing between adjacent nanoplatelets.     

The effect of cooling rate on the impact performance and dynamic mechanical properties of rotationally molded metallocene catalyzed linear low density polyethylene

This article examines changes to the morphology of rotationally molded metallocene catalyzed linear low density polyethylene brought about by varying the cooling rate during processing. These changes in morphology lead to variations in the impact performance, which is reflected in the dynamic mechanical characteristics of the materials. Various analytical techniques are used in an attempt to explain the differences in impact behavior. Slow cooling is shown to result in high crystallinity, and in the formation of large spherulites, which in turn is detrimental to the impact performance of the material, particularly at low temperatures. The high crystallinity corresponds with a shift in the β transition of the material to a higher temperature, and is shown to result in a higher brittle–ductile transition. A case study was also carried out on samples from a finished part provided by an industrial molder, one section of which failed in a brittle manner when impact tested while the other failed in a ductile manner. Microscopy results showed that the brittle material had large spherulites at the inside surface, while the ductile material showed incipient degradation at this surface, which has previously been shown to be of benefit to impact strength in rotationally molded parts. Dynamic mechanical studies again showed a β transition at a higher temperature in the brittle samples. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 1963–1971, 2006     

复合材料RTM模具的制备

根据树脂传递模塑(RTM)模具对基体树脂的基本要求,选用双酚A环氧乙烯基酯树脂为基体,聚乙酸乙烯酯为低收缩添加剂,玻璃纤维经编织物为增强材料,并加入相应的助剂,制备了复合材料RTM模具。该模具具有成本较低、开发周期短、精度较高等优点,但表面强度和热效率较低。     

工艺参数对陶瓷注射成型的影响与分析

本研究通过改变注射温度，注射压力，保压压力等几个主要参数，对形状，体积不同的注射成型体，试条，圆柱及子部件进行了一系列注射工艺实验。相应地对成型体的密度，弯曲强度及烧结体的密度和强度进行测量，并从陶瓷注射成型混合物的流动行为，热物理特性方面对注射这一复杂过程进行分析，探讨工艺参数对成型过程的内在影响，从而确定合理的注射工艺条件。