大型薄壁高温合金整体铸件的关键制造技术及其应用

讨论了大型薄壁高温合金整体铸件的关键技术及其应用现状。     

Fully Developed Turbulence of Power-Law Fluids in Circular Pipe Based on Large Eddy Simulation

幂律流体圆管湍流的大涡模拟

王淑彦^1,2, 李淼¹, 王树青³, 李好婷¹, 陈羽佳¹, 马一玫¹, 孙启冀¹

（1.东北石油大学 石油工程学院, 黑龙江 大庆 163318;

2.提高采收率教育部重点实验室（东北石油大学）, 黑龙江 大庆 163318;

3.中国石油大庆油田股份有限公司第四采油厂, 黑龙江 大庆 163511）

摘 要：本文采用动态亚格子模型,对幂律流体在圆管内的充分发展湍流流动进行了大涡模拟（LES）,得到了不同幂律指数下的湍流流动信息。文中分析了平均轴向速度、脉动速度均方根和雷诺应力等随着幂律指数增加的变化趋势,得出随着幂律指数的增加对数区的平均轴向速度减小,脉动速度均方根和雷诺应力的值增大,模拟结果表明剪切稀化流体比剪切稠化流体的非牛顿特征更明显。同时对湍流流动的高阶统计量（偏斜因子和平坦因子）进行了分析,结果表明随着幂律指数的减小,轴向脉动的偏斜因子和平坦因子在近壁面区增大,随着幂律指数的减小轴向脉动的间歇性和非对称性更强。不同幂律指数下的湍流流动变化明显,进一步说明了幂律指数对幂律流体的湍流流动有重要影响。模拟结果与直接数值模拟结果吻合较好,证实了大涡模拟可以用来预测较大雷诺数情况下幂律流体流动的湍流特性。

关键词：大涡模拟;幂律流体;充分发展湍流

     

压力容器缺陷检测及补焊修复

本文对不同种类、结构、工作条件、制造质量压力容器的缺陷检测处理和现场补焊修复的原则和工艺作了详细的叙述。     

用实型铸造方法生产42 t磨床床身

我公司采用实型铸造方法,铸造了毛坯质量达42t的大型磨床床身。用冷硬呋喃树脂砂造型、导轨部位加外冷铁、合理布置排气口等方法,成功铸造出了磨床床身。经检测,铸件几何尺寸、力学性能、化学成分、导轨硬度均达到图纸的技术要求,为铸造生产大型和特大型铸铁机床床身提供了经验。     

扫描电镜在质量事故分析中的应用

应用扫描电镜断口分析、能谱定性分析、光学显微形貌测试等方法 ,针对公司重要产品因细小裂纹而连续四炉产品全部报废的重大质量事故 ,分析了引起报废裂纹缺陷的性质及产生原因。结果表明 :缺陷主要是大量集聚分布的脆性Al2 O3 夹杂及其裂纹 ,属原材料缺陷 ,是冶炼时氧化还原工艺控制不当 ,或加Al量不均匀所致。据此立即采用了相应调整和改进冶炼工艺措施 ,有效消除了原始缺陷 ,迅速提高了产品质量和效益。     

液态金属静压力对缩孔缩松判据的影响

大多数缩孔缩松判据都忽略了液态金属静压力的影响,因此对液态金属静压力较大的铸件的缩孔缩松预测不够准确。针对这一问题,通过对铸件缩孔缩松判据———时间梯度法(Xue判据)的改进,将液态金属静压力P0引入到缩孔　>Ck,与实验缩松判据中,建立了时间梯度法与液态金属静压力之间的关系。新的缩孔缩松判据可表示为P0 80　·Gτ/τ0 6结果对比表明,预测结果与实验结果吻合,比原缩孔缩松判据预测结果更加准确。     

多通管塑挤胀形工艺的力学分析

讨论了以聚氨酯橡胶棒为胀形介质，采用塑挤胀形复合工艺把无缝管坯一次成形为多通管成品的加工方法，分析了多通管塑挤胀形过程，提出了“应变样条”分析法，进而分析了典型剖面上应力应变状态，讨论了成形力间应具备的合理的数值关系，以使变形区处于最有利于变形的超高的静水压力和合适的偏应力状态，获得尽可能长的支管。     

Filling and solidification of TiAl melt in centrifugal field

A model was established based on the combination of the equation of continuity, the equation of conservation of momentum and the equation of general energy to describe the filling and solidification of TiAl melt by permanent mold centrifugal casting. The model was solved numerically and the filling and solidification processes in the centrifugal field were discussed. The results indicate that the centrifugal field essentially influences the filling and solidification processes of TiAl melt. The melt will first fill the cavity along the back boundary until it reaches the end. After the end is fully filled, the whole cavity will be filled gradually by the way that free surface of the melt moves towards the entrance, hence the entrance is the last part to be filled. Furthermore, the mechanism by which internal defects can be formed in centrifugally cast TiAl components were interpreted.     

Tool design in a multi-stage drawing and ironing process of a rectangular cup with a large aspect ratio using finite element analysis

Tool design is carried out for a multi-stage deep drawing and ironing process of a rectangular cup with the large aspect ratio using the result of the finite element analysis. The analysis incorporates three-dimensional continuum elements for an elasto-plastic finite element method with the explicit time integration scheme using LS-DYNA3D. The analysis simulates the five-stage deep drawing and ironing process with the thickness control of the cup wall. Simulation is performed in order to investigate the failure by tearing during the forming process at the initial state of tool design. The analysis reveals that the difference of the drawing ratio within the cross section induces non-uniform metal flow which causes severe local extension. The irregular contact condition between the blank and the die also induces non-uniform metal flow which causes local wrinkling. This paper identifies such unfavorable mechanism in the rectangular cup drawing with ironing and proposes a new tool design with the guideline for modification in the design of the process and the sequential tool shape. The finite element analysis result with the improved tool design confirms that the proposed design not only reduces the possibility of failure but also improves the quality of a deep-drawn product. The numerical result shows fair coincidence with the experimental result.     

金属板料成形数值模拟的研究现状

本文对板料成形数值模拟的几个主要研究方向 :有限元算法、接触与摩擦、成形极限图、缺陷等的研究现状进行了介绍 ,并且讨论了板料成形数值模拟今后的研究方向