二硼化锆及其在耐火材料中应用

二硼化锆（ZrB2）具有高熔点、高硬度、高导热率等优点，是一种性能优异的高温结构材料．具有广泛的应用前景。本文从二硼化锆的性质和制备方法出发，对二硼化锆及其复合材料在各个领域，尤其在耐火材料领域的研究结果作一概述，并阐述了二硼化锆复合材料在性能和应用方面所面临的问题。     

β-sialon结合SiC复相材料的分相抗氧化行为

对粘土类原料碳热还原及氮化反应法合成的β-sialon结合SiC复相耐火陶瓷材料进行了不同氧化条件下的抗氧化性实验。研究表明：1300℃时的氧化过程在12h内为化学反应控制阶段，12h后为扩散控制阶段。扩散控制阶段反应符合Ginsterlinger扩散动力学关系。首次分别得到复合状态下的β-sialon基质相、SiC颗粒相及β-sialon结合SiC复合相在1300℃下的分相扩散控制型抗氧化反应动力学方程，从各相的扩散控制型反应级数确认了β-sialon基质相对SiC颗粒相的高温氧化保护作用以及复相材料具有的优异抗高温氧化性能。     

不同助烧结剂及造孔剂对SiC多孔陶瓷的影响

采用真空烧结方法制备了SiC多孔陶瓷，研究了不同助烧结剂Al2O3-Y2O3、Si以及不同造孔剂丙烯酰胺聚合物、羧甲基纤维素（CMC）对SiC多孔陶瓷形貌和气孔率的影响。结果表明：与Si相比较，Al2O3-Y2O3更有利于促进SiC的烧结；以Al2O3-Y2O3为助烧结剂的试样比以Si为助烧结剂的试样具有较高的气孔率。     

Application of pulse discharge sintering (PDS) technique to rapid synthesis of Ti3SiC2 from Ti/Si/C powders

To synthesize Ti₃SiC₂ samples, pulse discharge sintering (PDS) technique was utilized to sinter elemental powders of Ti/Si/C with stoichiometric and off-stoichiometric ratios in a temperature range of 1200–1500 °C. The results showed that high purity Ti₃SiC₂ could not be obtained from the Ti/Si/C powder with molar ratio of 3:1:2, and Ti₃SiC₂ preferred to form at relatively low sintering temperature for a short time. When 5Ti/2Si/3C and 3Ti/1.5Si/2C powders were sintered for 15 min, the TiC content was respectively decreased to 6.4 and 10 wt.% at 1250–1300 °C. The corresponding relative density of the samples sintered from 5Ti/2Si/3C powder was calculated to be as high as 99% at the temperature above 1300 °C. It is suggested that low-temperature rapid synthesis of Ti₃SiC₂ would be possible through the PDS technique, provided that the composition of the starting powders should be adjusted to be off-stoichiometric ratio from 3:1:2.     

LF炉衬材质对超低硫钢精炼的影响

使用含碳铝镁尖晶石砖、镁碳砖以及电熔氧化镁材质的坩埚进行了超低硫钢精炼试验,探讨了不同耐火材料对LF精炼超低硫钢的影响.结果表明：使用含碳铝镁尖晶石砖的脱硫率最高,有利于深脱硫,使用镁碳砖的效果次之,使用氧化镁坩埚最差.但炉衬使用含碳铝镁尖晶石砖或镁碳砖,将导致钢液增碳,不利于低碳钢生产,在LF精炼超低碳钢时,钢包衬材质应该考虑使用无碳耐火材料.     

Molten salts/ceramic-foam matrix composites by melt infiltration method as energy storage material

A new type of high temperature energy storage material was obtained through the melt infiltration method, using compounding SiC ceramic foam as matrix and Na₂SO₄ as phase change material. The resulting composite material was measured by XRD, SEM, TG-DSC methods. The experimental results indicate that the composite is composed of silicon carbide, sodium sulfate and square quartz, and no chemical reactions occurs between Na₂SO₄ and SiC matrix. Na₂SO₄ has a good bonding with the SiC ceramic foam matrix. As the composite material is characterized by high thermal energy storage density and high thermal conductivity, it is suit for energy storage under high temperature. Funded by the “863” Hi-Tech Research and Development Program of China (2008AA05Z418)     

Processing and properties of 2D SiC/SiC composites by precursor infiltration and pyrolysis

Two-dimensional plain-weave silicon carbide fiber fabric reinforced silicon carbide (2D-SiC/SiC) composites were molded by stacking method and densified through precursor infiltration and pyrolysis (PIP) process. SiC coating was deposited as the fiber/matrix interphase layer by chemical vapor deposition (CVD) technique. Fiber/matrix debonding and relatively long fiber pullouts were observed on the fracture surfaces. Additionally, the flexural strength and elastic modulus of the composites with and without fiber/matrix interphase layer were investigated using three-point bending test and single-edge notched beam test. The results show that the fiber fraction and the porosity of 2D-SiC/SiC composites with and without coating are 27.2% (volume fraction) and 11.1%, and 40.7% (volume fraction) and 7.5%, respectively. And the flexural strength and elastic modulus of 2D-SiC/SiC composites with and without coating are 363.3 MPa and 127.8 GPa, and 180.2 MPa and 97.2 GPa, respectively. With a proper thickness, the coating can effectively adjust the fiber/matrix interface, thus causing a dramatic increase in the mechanical properties of the composites. Foundation item: Project(NCET-07-0228) support by the New Century Excellent Talents in University     

高温环境下侧向弹性约束对钢柱稳定长度的影响

基于结构弹性稳定理论原理,导出了高温环境下钢柱在轴向荷载作用时具有弹性支座的稳定长度计算式,分析了弹簧刚度、耐火保护层、温度等参数对钢柱稳定长度的影响,进一步提出了在实际工程中应采取的有关措施。     

稀土氧化物对镁质耐火材料物理性能及挂窑皮性的影响

在镁质耐火材料中分别加入Y2O3、La2O3、Nd2O3和CeO24种稀土氧化物,研究添加不同的稀土氧化物对镁质耐火材料的烧结性能、高温力学性能和挂窑皮性的影响。结果表明,所添加的稀土氧化物可以促进镁质耐火材料的烧结,提高其常温力学性能,并且添加Y2O3还能明显提高镁质耐火材料的高温强度和挂窑皮性能。     

假颗粒现象及其对再生铝镁碳制品性能的影响

对用后铝镁碳砖再生颗粒料的组成和结构特点进行显微分析,并通过改变混料方式以及不同粒度再生料的加入量研究假颗粒对再生铝镁碳制品结构与性能的影响。结果表明：用后铝镁碳砖再生料中含有约40%与废砖相组成和结构相似、骨料与基质并存于同一颗粒的二次颗粒,即所谓的＂假颗粒＂,假颗粒的组成、结构及外形的均匀程度均远不如一次骨料颗粒;混碾可使用后铝镁碳砖再生料中假颗粒发生二次破碎,且粒度越大,发生二次破碎的颗粒数量越多;假颗粒二次破碎导致再生制品的粒度组成发生改变,进而影响其密度和耐压强度。