Characterization of sintered coal fly ashes

Çan, Çatala?z?, Seyitömer and Af?in-Elbistan thermal power plant fly ashes were used to investigate the sintering behavior of fly ashes. For this purpose, coal fly ash samples were sintered to form ceramic materials without the addition of any inorganic additives or organic binders. In sample preparation, 1.5 g of fly ash was mixed in a mortar with water. Fly ash samples were uniaxially pressed at 40 MPa to achieve a reasonable strength. The powder compacts were sintered in air. X-ray diffraction analysis revealed that quartz (SiO₂), mullite (Al₆Si₂O₁₃), anorthite (CaAl₂Si₂O₈), gehlenite (Ca₂Al₂SiO₇) and wollastonite (CaSiO₃) phases occurred in the sintered samples. Scanning electron microscopy investigations were conducted on the sintered coal fly ash samples to investigate the microstructural evolution of the samples. Different crystalline structures were observed in the sintered samples. The sintered samples were obtained having high density, low water adsorption and porosity values. Higher Al₂O₃ + SiO₂ contents caused to better properties in the sintered materials.     

The effect of the addition of chemical materials on the sintering of biomass ash

In this work the use of chemical materials (additives) in order to reduce the biomass ash sintering tendency is investigated. A total of seven additives (kaolin, limestone, lime, dolomite, calcined dolomite, ophite and alumina) and silica utilised as reference material were mixed in different proportions with the ash of five different biomasses, and then a laboratory sintering test was performed on the mixtures to determine the effect of the additives on the sintering. The biomasses studied in this work were: thistle biomass, brassica carinata biomass, barley straw, almond shell and orujillo (olive oil extraction residue). The sintering decrease among the additives was studied using X-ray diffraction.Kaolin, lime, calcined dolomite and ophite are proved to be suitable to reduce the biomass sintering in all the considered cases. Dolomite, limestone and, particularly, the tabular alumina, offer poorer results. The dilution of the biomass ash is considered the main process involved in the decrease of the sintering for most of the additives, with the exception of kaolin whose chemical reactions could be more important than the dilution effect.     

TiO_2对ZrO_2－NiCr金属陶瓷烧结特性和相稳定性的影响

本文研究了ＴｉＯ２掺入对ＣａＯ稳定ＺｒＯ２（简称ＣａＳＺ－ＮｉＣｒ）金属陶瓷烧结特性的影响，测定了ＣａＳＺ－ＮｉＣｒ－ＴｉＯ２金属陶瓷烧结样品的密度和显微硬度，结果表明，ＴｉＯ２的掺入能提高ＣａＳＺ－ＮＩＣｒ金属陶瓷的烧结密度和显微硬度，对ＣａＳＺ－ＮｉＣｒ金属陶瓷有助烧结作用．金相观察表明，ＴｉＯ３的掺入改变了ＮｉＣｒ相在金属陶瓷中的形貌，说明了ＮｉＣｒ与ＣａＳＺ的浸润性有一定的改善．ＸＲＤ和ＥＰＭＡ分析结果显示，ＴｉＯ２偏聚在ＮｉＣｒ金属相中，不影响ＣａＳＺ的稳定性．     

Mapping and Modelling Single Scan Track Formation in Direct Metal Selective Laser Melting

When a laser beam scans the surface of a metallic powder bed, the resulting track may be continuous with a crescent shape cross-section, continuous with an elliptical section, discontinuously irregularly broken, discontinuously balled or only partially melted. This paper reports experimental observations of what CO₂laser powers and scan speeds lead to what type of track, for M2 and H13 tools steels and 314S stainless steel powder beds. It also presents measurements of bed physical properties relevant to predicting the behaviour and the results of modelling that agree with the experiments. The results are placed in the broader context of selective laser melting build strategies     

Reactivity study and kinetic evaluation of CuO-based oxygen carriers modified by three different ores in chemical looping with oxygen uncoupling (CLOU) process

In the chemical looping with oxygen uncoupling (CLOU) process,CuO is a promising material due to the high oxygen carrier capacity and exothermic reaction in fuel reactor but limited by the low melting point.The combustion rate of carbon is faster than the decoupling rate of oxygen carrier (OC).Hence,high tem-perature tolerance and rapid oxygen release rate of CuO modified by three different ores were investi-gated in this study.The kinetics analysis of oxygen decoupling with Cu-based oxygen carriers was also evaluated.Results showed that CuO modified by chrysolite had faster oxygen release rate than that of CuO.Limestone showed obvious positive effect on the oxidization process.The selected OCs could keep stable in at least 20 cycles,for about 1200 min.Shrinking core model (SCM) fitted well for the decoupling process in the temperature range of 1123-1223 K.Reduction rate kinetic information may aid in the development of chemical looping with oxygen uncoupling (CLOU) technologies during reactor design and process modeling.Ternary doped copper oxide with chrysolite and limestone could improve the reactivity of CuO in decoupling and coupling process and also improve the high temperature tolerance.     

Characterization and wear behavior of modified silicon nitride

Silicon nitride-based materials are applied to many tribological components because of their superior thermal and mechanical properties and corrosion resistance. The purpose of this study is to investigate the wear performance of modified silicon nitride which contained 3 wt.% La₂O₃ and 3 wt.% Y₂O₃. The relationships between microstructure and mechanical properties have been also addressed. Vickers microhardness and toughness were measured, the later being determined by means of the direct crack measurement method (DCM). Scanning electron microscopy technique (SEM) coupled with energy dispersive X-ray spectroscopy (EDS) was used for the morphological characterization of the samples as well as for the characterization of the wear scars. Wear properties were studied under a load of 10 N by using the ball-on-disk tribometer. AISI 52100 steel balls and balls of WC + 6% Co (6 mm diameter) were used as static counterparts, respectively. Steady state friction coefficients of 0.66 and 0.62 were measured for the tribological pairs WC + 6 % Co/Si₃N₄ and AISI 52100/Si₃N₄, respectively. The wear mechanism was determined in each case, and comparison between the wear performance of the traditional and modified silicon nitride is also presented.     

烧结工艺对β-氮化硅陶瓷的影响

以β-Si3N4粉末为原料,以YAG（钇铝石榴石）为烧结助剂,通过气氛压力烧结（GPS）制备出致密的β-氮化硅陶瓷材料,形成大小均匀的柱状颗粒和小球状颗粒复合显微结构,研究了烧结助剂质量分数、烧结温度以及保温时间对β-氮化硅陶瓷致密化程度及力学性能的影响.     

Oxygen transport in ferrite-based ceramic membranes: Effects of alumina sintering aid

Moderate additions of Al₂O₃ to strontium ferrite-based mixed conductors, such as SrFe_0.7Al_0.3O_3−δ and La_0.2Sr_0.8Fe_0.8Ga_0.2O_3−δ with the composition close to the solid solution formation limits, make it possible to improve ceramics sinterability, to increase oxygen permeability and to decrease thermal expansion. These effects are associated with the segregation of alumina-rich phases, primarily SrAl₂O₄, and the formation of A-site cation-deficient perovskite. The improved properties of the SrFe_0.7Al_0.3O₃-based material were used to fabricate high-quality tubular membranes for methane conversion reactors. Similar enhancement in sinterability is also observed for another promising parent material of mixed-conducting membranes, La_0.5Sr_0.5FeO_3−δ. However, extensive dissolution of Al³⁺ cations in the iron sublattice, creation of A-site vacancies and changing the La:Sr concentration ratio all lead to decreasing ionic transport in La_0.5Sr_0.5FeO_3−δ. As a result, additions of either Al₂O₃ or SrAl₂O₄ have a deteriorating influence on the oxygen permeation fluxes through La_0.5Sr_0.5FeO₃-based ceramics.     

Axial characterization of catalytic activity in close-coupled lightoff and underfloor catalytic converters

A exhaust system consisting of a close-coupled Pd technology 32 in³ lightoff converter and Pt/Rh technology 170 in³ underfloor converter was vehicle-aged for 56000 miles on a vehicle equipped with a 3.8 l engine. Following this aging, the converters were taken off the vehicle and cut into 1″ thick sections along their axis and characterized for lightoff and warmed-up activity using a laboratory reactor to simulate vehicle exhaust. Each section was also analyzed for the quantity of oil additive poisons (phosphorus and zinc) deposited. Following this initial characterization, the phosphorus and zinc deposits were removed, and the sections were characterized again for lightoff and warmed-up activity. This procedure was used to qualitatively determine the relative contribution of oil additive poisoning and thermal sintering to the total activity deterioration as a function of axial position in the catalyst monoliths.

Analysis of the lightoff converter as taken from the vehicle showed a dramatic axial gradient in the lean and stoichiometric lightoff and warmed-up (600°C) performance for HC, CO and NO_x, with most of the deterioration having taken place in the forward-most 1″ section of the converter, which was consistent with the gradient in the deposition of phosphorus (P) and zinc (Zn) in this converter. Comparison of these data sets with those obtained after removal of the P and Zn poisons indicates that most of the total deterioration of lean HC and CO activity can be attributed to P and Zn poisoning of the forwardmost 1″ section. When tested under stoichiometric conditions, most of the deterioration of HC activity is attributable to P and Zn poisoning, while most of the deterioration of CO and NO_x activity is attributable to thermal deterioration. A similar activity and poison deposition gradient was detected in the underfloor converter, but to a smaller extent.