基于图像处理的片式元件缺陷检测算法

表面缺陷检测是电子元器件生产过程中的关键步骤,通过分析表面缺陷检测的现状问题,结合片式元件图像的自身特征,提出一种基于改进的自适应阈值canny算子的片式元件缺陷检测算法;该算法把片式元件灰度图像进行区域分割,得到不同值域范围内的灰度区域,利用带有敏感度的自适应双阈值canny算子进行边缘检测;算法实现结果表明,该算法能高效地检测并处理不同缺陷类型的片式元件,并且可以达到工业生产的检测速度。     

氯化聚氯乙烯(PVC-C)管道加工影响因素与质量浅析

本文通过设备、模具、材料配方、加工工艺温度、冷却水温、定径真空压力、摩擦热控制,挤出操作等方面的因素,分析了影响氯化聚氯乙烯(PVC-C)管道生产质量的主要影响因素和预防控制措施。     

Hesperidin Promotes Osteogenesis and Modulates Collagen Matrix Organization and Mineralization In Vitro and In Vivo

This study evaluated the direct effect of a phytochemical, hesperidin, on pre-osteoblast cell function as well as osteogenesis and collagen matrix quality, as there is little known about hesperidin’s influence in mineralized tissue formation and regeneration. Hesperidin was added to a culture of MC3T3-E1 cells at various concentrations. Cell proliferation, viability, osteogenic gene expression and deposited collagen matrix analyses were performed. Treatment with hesperidin showed significant upregulation of osteogenic markers, particularly with lower doses. Mature and compact collagen fibrils in hesperidin-treated cultures were observed by picrosirius red staining (PSR), although a thinner matrix layer was present for the higher dose of hesperidin compared to osteogenic media alone. Fourier-transform infrared spectroscopy indicated a better mineral-to-matrix ratio and matrix distribution in cultures exposed to hesperidin and confirmed less collagen deposited with the 100-µM dose of hesperidin. In vivo, hesperidin combined with a suboptimal dose of bone morphogenetic protein 2 (BMP2) (dose unable to promote healing of a rat mandible critical-sized bone defect) in a collagenous scaffold promoted a well-controlled (not ectopic) pattern of bone formation as compared to a large dose of BMP2 (previously defined as optimal in healing the critical-sized defect, although of ectopic nature). PSR staining of newly formed bone demonstrated that hesperidin can promote maturation of bone organic matrix. Our findings show, for the first time, that hesperidin has a modulatory role in mineralized tissue formation via not only osteoblast cell differentiation but also matrix organization and matrix-to-mineral ratio and could be a potential adjunct in regenerative bone therapies.     

γ—TiAl增压涡轮熔模铸造过程数值模拟研究

根据熔模型壳离心浇注的铸造工艺特点，建立了γ－TiAl增压涡轮凝固传热过程的数值模型，推导了离心压力下γ－TiAl金属间化合物的凝固收缩和补缩过程数学模型，模拟计算了γ－TiAl增压涡轮铸件的温度场和收缩缺陷，结果表明，模型能可靠计算γ－TiAl增压涡轮铸件凝固过程的温度分布和准确预测铸件的收缩缺陷，数值模拟结果与实验结果吻合良好，数值模拟结果证实了前期工作所提出的进一步减少及消除收缩缺陷的优化工艺措施的合理性。     

柴油机铸铝活塞碎裂失效分析

通过对失效件整体形貌、断口、内部质量及显微组织的全面检验和试验分析 ,确定工件内部存在严重的质量问题 ,铸造冷裂纹、大型疏松孔洞和未经变质处理的缺陷组织 ,是导致构件在服役时早期失效碎裂的主要原因。     

铜基薄壁热管应用现状及发展趋势

在5G通信技术及消费电子行业快速发展的背景下,铜基薄壁热管被广泛应用于大功率电子设备散热领域。通过介绍目前应用较广的几种热管,对其结构、特点及应用范围进行了对比 ;阐述热管在加工制备和使用过程中存在的一些问题和缺陷,对表面缺陷形成机理进行分析,并对热管未来的发展趋势进行了展望。     

IF钢切边质量提升控制技术

针对 IF 钢经过连退或镀锌热处理,在切边过程中由于切边质量不佳,带钢边部容易产生毛刺等缺陷,进而影响带钢边部质量的问题,通过研究切边后带钢切断面各区域比例以及切边工艺参数对切边后切断面各区域比例的影响,对圆盘剪切边工艺参数进行了优化设计;同时通过研究去毛刺辊工作原理以及亮边缺陷产生原因,对去毛刺辊的涂层和底辊辊型进行了优化设计。采取优化措施后,IF 钢的切边质量得到了改善,并彻底消除了亮边缺陷。     

550 MPa级中厚板矫直过程中表面凹坑缺陷的成因与对策

针对550 MPa级高强中厚板在矫直过程中极易出现氧化铁皮压入凹坑缺陷的问题，根据现场矫直工艺，研究了在不同温度下进行热变形时试样表面和横截面的形貌，钢基体与氧化铁皮界面处平直度的变化规律。结果表明，热变形温度为450 ℃时，表面氧化铁皮开始出现裂纹，且随着变形温度的降低，裂纹的数量逐渐增加；此外，氧化铁皮与钢基体之间的界面长度随变形温度的降低而呈直线增加，表明氧化铁皮与钢基体界面平直度随着热变形温度的降低越发粗糙、易脱落而形成凹坑缺陷。为此，应适当提高终轧温度以确保矫直时钢板表面温度大于450 ℃，同时提高钢板的运行速率，防止氧化铁皮在低温变形发生破碎和脱落的同时降低氧化铁皮厚度，从而减小因氧化铁皮脱落而造成凹坑缺陷的发生几率。     

高纯Fe中氢损伤规律的研究

本文采用正电子湮没技术研究了高纯Fe中的氢损伤规律,实验结果表明,在0.5mol/L H_2SO_4溶液中不加毒化剂电解充氢时,产生氢损伤的临界电流密度为20 mA/cm~2;而在0.5mol/L H_2SO_4溶液中加少量As_2O_3作为毒化剂电解充氢时,即使很小的电流密度也会产生氢损伤,配合慢拉伸试验,还发现试样内部产生氢损伤以后,它将控制随后的形变和断裂过程     

Net shape formation of sub-micron alumina with reduced flaws by high-speed centrifugal compaction process

A new compacting method for powder materials is presented. High-Speed Centrifugal Compaction Process (HCP) utilizes centrifugal force of about 10,000 g for the compaction. HCP is suitable for net shape compaction of fine sub-micron and nano-powders. HCP possesses a unique compacting mechanism that is different from other colloidal processes including Pressure Casting (PC), and has a number of useful characteristics. HCP has a higher compacting speed than PC, wide applicability for net shape formation, as well as a defect removing function. Because of homogeneous and flawless green microstructure, HCP alumina shows superior sinterability and higher strength and hardness than most of other aluminas. This article is based on a presentation made in the symposium “The 3rd KIM-JIM Joint Symposium on Advanced Powder Materials“, held at Korea University, Seoul, Korea, October 26–27, 2001 under auspices of The Korean Institute of Metals and Materials and The Japan Institute of Metals.