基于K-means聚类和LVQ神经网络的OLED缺陷像素识别

提出改进的K-means聚类分割和LVQ神经网络分类的方法，用于有机发光二极管显示面板喷墨打印制程中缺陷像素的识别。首先采用改进的K-means聚类算法对预处理后的打印像素进行分割，然后采用连通域水平矩形确定每一个打印像素的坐标及几何特征，再通过灰度共生矩阵提取其纹理特征，最后通过LVQ神经网络对所述特征进行分类，完成缺陷像素的标记及分类统计。结果表明，本文算法的识别率明显优于其他常用分类识别算法，平均缺陷检测率为100%，分类准确率达到98.9%，单像素检测时间为8.3 ms。     

SAE6150盘条表面花斑缺陷原因分析及改进措施

针对客户反馈的SAE6150工具钢表面花斑形貌问题,对其宏观形貌和成分进行了检测分析,发现产生花斑形貌的直接原因是由于原料盘条表面存在不平整的微凹坑,平面和凹坑面在光的反射作用下呈现明暗不同的视觉色差,从而形成肉眼可见的花斑形貌。微凹坑产生的原因是盘条在轧制过程中表面残留氧化铁皮轧制压入而造成的;另外,盘条拉拔前的鳞皂化处理致使大量皂化液进入凹坑凝固后形成塞积物,盘条拉拔后凹坑难以去除而形成黑白相间的花斑形貌。为此,提出了相应改进措施,从根本上解决了热轧盘条表面缺陷问题。     

基于改进相干增强扩散与纹理能量测度和高斯混合模型的导光板表面缺陷检测方法

针对液晶屏(LCD)导光板表面缺陷检测方法存在漏检率和误检率较高,对产品表面复杂渐变的纹理结构适应性差的问题,提出一种基于改进相干增强扩散(ICED)与纹理能量测度和高斯混合模型(TEM-GMM)的LCD导光板表面缺陷检测方法。首先,构建ICED模型,基于结构张量引入平均曲率流扩散(MCF)滤波,使得相干增强扩散(CED)模型对缺陷的细线状纹理有良好的边缘保持效果,并利用相干性得到缺陷纹理增强和背景纹理抑制的滤波后图像;然后,根据Laws纹理能量测度(TEM)提取图像纹理特征,将图像的背景纹理特征作为离线阶段高斯混合模型(GMM)的训练数据,使用期望最大化(EM)算法估计GMM参数;最后,计算待检测图像各像素的后验概率,并将其作为在线检测阶段缺陷像素的判断依据。实验结果表明,该检测方法在导光颗粒随机、规则两种分布的缺陷图像测试数据组上的漏检率和误检率分别为3.27%、4.32%和3.59%、4.87%。所提检测方法适用范围广,可有效检测出LCD导光板表面划痕、异物、脏污和压伤等类型的缺陷。     

HC340LA钢冲压“桔皮”缺陷成因及措施

分析了340 MPa级冷轧低合金高强度钢“桔皮”缺陷钢板和正常钢板的微观组织结构和力学性能。结果表明,缺陷钢板的应力-应变曲线屈服点伸长率达到了3.73%,屈服延伸过大导致了所冲压的前风窗横梁连接板表面产生“桔皮”缺陷。在实验室采用对钢板预拉伸的方法模拟钢板工业化生产的平整与拉伸矫直工艺,随着预拉伸量的增加,试验样屈服平台的长度减少,当预拉伸量超过1.8%时,试验样的屈服平台消失。微观组织进一步分析显示,退火温度高导致钢板晶粒粗大和晶粒取向异常是冲压钢板 “桔皮”缺陷产生的根源。在连续退火工艺环节中合理控制平整和拉伸矫直工艺可以消除或者缩短试验钢屈服平台长度,并避免冲压件表面“桔皮”缺陷发生。     

Employing one-step coupling cold plasma and thermal polymerization approach to construct nitrogen defect-rich carbon nitrides toward efficient visible-light-driven hydrogen generation

Construction of structural defects in photocatalysts is a powerful tool for regulating their photocatalytic performance. In this work, we develop a facile one-step coupling cold plasma and thermal polymerization approach to synthesize a series of nitrogen defect-rich graphitic carbon nitrides (C₃N_4-x), which are used for visible-light-driven hydrogen generation from water. The nitrogen defect-induced band structure regulation of C₃N_4-x catalysts can be carried out through controlling the bombardment time and excitation power of generator during the plasma modification process. The defective C₃N_4-x catalysts have the extended visible light absorption and improved separation efficiency of photogenerated charge carriers, which results in the boosted hydrogen generation activity. Particularly, the optimal C₃N_4-x possesses a hydrogen generation rate of 2.46 mmol h^?1 g^?1, which is about 4.5 times higher than the pristine C₃N₄ synthesized by the single thermal polymerization of urea. The cold plasma modification-based one-step synthesis approach guides us for rationally designing defective nanomaterials with excellent catalytic performance.     

针织用涤纶短纤维的疵点检测

针织用涤纶短纤维对纤维质量特别是疵点的含量要求较高,目前纤维中疵点的检验方法有手检法和原棉分析机法,这两种方法只能检出质量在0.1 mg以上的疵点,而针织用短纤更关注0.1 mg以下的小疵点,现有的分析方法无法满足下游纺织用户的质量要求。建立了一种新的疵点检验方法——染色疵点分析方法,先对纤维进行染色,然后再挑出异常纤维即疵点。     

Origin of the temperature stability of dielectric constant in CaCu3Ti4O12

The temperature and dc bias stability of the dielectric constant and loss tangent of CaCu₃Ti₄O₁₂ samples sintered under different oxygen atmospheres are discussed. The results suggest that the metal-oxygen vacancy related defects not only provide the charge carriers for the conduction (defect doping) but also contribute to the huge permittivity in the way of defect dipoles repositioning under charge carrier hopping. The charge localization in a specific copper-oxygen vacancy defect complex is the reason of the huge and stable permittivity and low dielectric loss in the middle temperature range, 90 K-200 K (20 Hz), while the implementation of the large barrier layer height needs a contribution by the titanium oxygen vacancy related trap charges in the grain boundaries, which also lead to a second permittivity stable range in a higher temperature range 200 K–300 K.     

冷轧带钢切边圆盘剪装置的优化与改进

针对冷轧带钢切边后产生的边部梗压印缺陷,结合切边圆盘剪的剪切原理,设计了一种圆盘剪复合衬套,其采用100Cr钢质内圈和MC尼龙外圈复合结构组成,取代原纯钢质衬套,使圆盘剪在剪切带钢过程中由钢性接触转变为弹性接触,从而避免了带钢边部梗压印缺陷的产生,提高了切边质量与剪切里程数,降低了圆盘剪备件成本,提高了生产效率。