7.50-16 12PR轻型载重轮胎的优化设计

介绍轻型载重轮胎的优化设计。采取的主要措施是：减小轮胎外缘尺寸，外直径由８０８ｍｍ减至７９８ｍｍ，断面宽由１９８ｍｍ减至１９５ｍｍ；胎面花纹以纵向花纹为主，肩部为纵横结合花纹并加深肩部通挖花纹沟的深度，改善肩部生热；胎体帘布采用加粗减层的方法，用６层１８７０ｄｔｅｘ／２尼龙帘布代替８层１４００ｄｔｅｘ／２帘布。优化轮胎重量减轻４ｋｇ，轮胎性能符合国家标准。     

Dynamic reaction inside co‐rotating twin screw extruder. I. Truck tire model material/polypropylene blends

Waste ground rubber tire (WGRT) is a complex composite containing various elastomers, carbon black, zinc oxide, stearic acid, processing oils, and other curatives. Most of the waste ground rubber tire is composed of mainly natural rubber (NR) and styrene butadiene rubber (SBR) in varying proportions. Blending it with other thermoplastic materials is difficult due to the inherent thermodynamic incompatibility. But, the compatibility can be increased by making the reactive sites in WGRT with suitable chemicals under optimum condition of shearing inside a twin screw extruder and it is said to undergo a dynamic reaction inside the extruder. To understand the mechanism of dynamic reaction process of a rubber/polyolefin blend, the blending of a truck tire model material rubber with polyolefin was first tried before it was applied to waste WGRT material. It was observed that the blends of a truck tire model rubber material and PP thermoplastic are physical mixture of two incompatible polymers in which a continuous plastic phase is largely responsible for the tensile properties. The rubber particles are the dispersed phase. The large particle size and the poor adhesion of these rubber particles are believed to be liable for the poor tensile properties. In case of blends of truck tire model material with isotactic polypropylene the tensile properties are found to be lower than that of its PP‐g‐MA counterpart which can be attributed to the reaction of the MA with the carbon black particles. A schematic representation of the possible interactions has been proposed. The effect of addition of compatibilizers such as SEBS and SEBS‐g‐MA has also been studied. The tensile and TGA studies indicate that the polarity of SEBS and SEBS‐g‐MA induces an increase in the performance characteristics for both types of polyolefins but the intensity of this increase is higher in the PP‐g‐MA based blends. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 106: 3193–3208, 2007     

Characterisation of cut and chip behaviour for NR,SBR and BR compounds with an instrumented laboratory device

ABSTRACT

Understanding the cut and chip (CC) effect in rubber is important for successful product development for tires used in off-road or poor road conditions and for other demanding applications of rubber. This research describes a laboratory testing method for characterising the CC fracture behaviour of rubber using a device that controls and records multiple applied loads and displacements during cyclic impact to the surface of a solid rubber specimen to mimic and quantify the CC damage experienced by tire tread compounds. To study the capabilities of the instrument, three model compounds were studied that are based on carbon black reinforced compounds of common elastomers used in tire treads: natural rubber (NR), styrene-butadiene rubber (SBR), and butadiene rubber (BR). These polymers have well-established CC tendencies in field performance of tire treads, with NR exhibiting the best CC resistance followed by SBR and finally BR. The same trend was found with the rubber impact testing approach that allowed the CC behaviour to be quantified using a new physical parameter which is the CC propensity (P). The relative ranking for CC resistance for the three compounds followed the fatigue crack growth resistances of the materials but was exactly opposite to the ranking of DIN abrasion resistance. This provides evidence that CC damage from impact by mm-scale asperities and abrasion of rubber against μm-scale asperities exhibit distinct characteristics in rubber.     

Computational fluid dynamics (CFD) analysis and experimental study for toxic hazardous waste destruction in the cavity incinerator

We undertook numerical and experimental studies to develop a better incineration method for the destruction of CC1₄. A phenomenological model for the turbulent reaction of CC1₄, including a flame inhibition feature, has been successfully incorporated into a commercial code, simulating the incineration processes of this compound. The gaseous flow solution was obtained using SIMPLEST, a derivative of Patankar’s SIMPLE algorithm, with a k-ε turbulence model. A modified fast chemistry turbulent reaction model was developed to describe the flame inhibition due to the presence of CC1₄, considering the corresponding burning velocity data of these mixtures. An experiment was carried out on a 5.2 kW laboratory scale, transportable, cavity-type incinerator, which warrants a sufficient residence time and effective turbulent mixing by the formation of a strong recirculation region in a combustor. To this end, the specific configuration of the incinerator was manufactured to consist of two opposing jets and a rearward facing step. The calculated data were in close agreement with the experimental data for the concentrations of major species, such as CCI₄ and HCl, together with the temperature profiles. The experimental test gave the desired DRE of above 99.99%.     

模量增强剂HMZ在轮胎胎面胶和缓冲胶中的应用

研究了模量增强剂HMZ在轮胎胎面胶和缓冲胶中的应用效果。试验结果表明 ,在胎面胶中加入 1 5份模量增强剂HMZ ,不改变其它组分用量 ;在缓冲胶中加入 2份模量增强剂HMZ ,适当减小炭黑用量 ,可增大硫化胶的3 0 0 %定伸应力、邵尔A型硬度和回弹值 ;胶料的门尼粘度有所下降 ,包辊性好 ,挤出和压延性能有所改善。试制的成品轮胎 6.5 0 -1610PR的耐久性达到 15 5 4h ,速度性能达到 13 0km·h- 1 。     

涂层转移法精密铸造技术在子午线轮胎模具制造中的应用

子午线轮胎模具计算机辅助快速制造系统是由ＣＡＤ技术、快速成型技术、涂层转移法精密铸造技术、材料技术等多项高新技术组合而成的一项独特的先进制造技术。该系统充分利用液态材料成型任意性和高再现性的特点，具有适应性强、重复性好、加工周期短、制造成本低的特点。     

改善轮胎性能的钕系高顺式BR

概述BR生产现状，重点介绍3种不同牌号的钕系BR的分子结构参数、基本性能、胶料混炼特性、硫化胶性能以及在载重斜交轮胎胎冠和胎侧以及全钢子午线轮胎胎侧中的应用情况，并与镍系BR进行对比。试验表明，在载重斜交轮胎中应用钕系BR，胶料的混炼工艺性能可达到镍系BR胶料的水平，且轮胎的耐久性和速度性能比镍系BR轮胎高，胎冠和胎侧温度比镍系BR轮胎低；在全钢子午线轮胎胎侧中应用钕系BR，可提高轮胎的耐久性。     

用聚丙烯酸酯乳液提高轮胎帘线储存稳定性

研究了一种自交联型五元共聚聚丙烯酸酯乳液的单体种类和配比、加料顺序、表面活性剂的种类和用量、引发剂用量等合成工艺因素与乳液稳定性及其增粘和防紫外线、臭氧老化的关系。用这种乳液改性的ＲＦＬ浸渍液处理锦纶６６轮胎帘线，可以显著改善帘线的储存稳定性。     

利用铝厂污泥合成莫来石/刚玉复相材料

采用铝型材厂污泥和粘土为原料合成莫来石刚玉复相材料，主要探讨不同Al2O3／SiO2比值对形成的晶相结构影响。采用XRD和SEM表征各样品的晶相，结果表明各样品都形成2种晶相：莫来石固溶体和刚玉相，其中No．2配方中莫来石和刚玉的比例为：71．6：28．4，莫来石在扫描电镜下呈柱状交织，为较佳配方。     

载重轮胎胎圈钢丝包胶配方的改进

以提高粘合性能为中心，探讨载重轮胎胎圈钢丝包胶配方的改进。与生产配方相比，改进配方用NR／SBR体系替代NR／BR体系，用白炭黑和氧化钙减量替代轻质碳酸钙和陶土，增大硫黄用量，用后效性促进剂DZ替代DM和部分NOBS。改进配方胶料的粘合性能、物理性能和耐热老化性能提高，成品轮胎钢丝圈的H抽出力明显增大。