Combinatorial materials research applied to the development of new surface coatings: II. Process capability analysis of the coating formulation workflow

A combinatorial process has been developed for the high throughput production and evaluation of surface coatings. The workflow designed for the production of arrays of liquid coatings involves the robotic transfer of aliquots of solutions of raw materials to an array of glass vials and mixing of the coatings using an unconventional magnetic stirring process. An investigation of the capability of the workflow to accurately and repeatedly prepare coating arrays was conducted as a function of solution viscosity and aliquot size. In addition, mixing capability was evaluated as a function of solution viscosity, total solution volume, and mechanism of stirring. Overall, the results of the study indicated that adequate accuracy and repeatability of the coating preparation process can be achieved as long as raw material solutions are designed such that viscosity is below about 250 cP and aliquot sizes are above about 75 μl. With regard to mixing capability, total solution volume was found to have a profound affect as did the stirring mechanism.     

Thermal Shock Failure in Thick Epoxy Coatings

In this paper we describe an apparatus for reproducibly measuring thermal shock resistance of thick polymer layers bonded to metals. The thermal shock behavior is discussed in terms of epoxy samples bonded to an aluminum substrate. It was found that both high resin toughness and low resin thermal expansion coefficient improved thermal shock resistance of thick coatings, but only a sample containing 60wt. % glass beads did not develop a failure crack. Effects of sample thickness, temperature gradient, and resin composition on thermal shock behavior are discussed.     

家电卷材涂料用HDI改性聚酯树脂的研制

以己二异氰酸酯（HDI）改性聚酯树脂与氨基树脂配制成家电用卷材涂料。阐述了氨酯键对涂膜性能的贡献。探讨了HDI用量对涂膜性能的影响。     

Studies of microhardness and mar resistance using a scanning probe microscope

Scanning probe microscopy (SPM) is in a period of rapid development. It shows great promise for characterizing coating surfaces. This paper describes modification of an SPM so that it can be used to mar the surfaces of coatings under controlled conditions and to characterize the mars. Mar resistance of coatings is analyzed in terms of a ‘three response, two mechanism model.' The three responses (fracture, elastic, and plastic) can be measured quantitatively using the SPM. Of the three responses, only two (fracture and plastic deformation) are marring mechanisms – elastic deformations recover instantaneously. In some cases mars resulting from plastic deformation may recover slowly with time or with immersion in water; this phenomenon is attributed to viscoelastic creep. Microhardness is also measured with the modified SPM. Some thermoset coatings appear to be substantially harder near their surfaces than in the mass of material, and such materials may respond quite differently to stress applied at different levels near the surface. This finding has important implications for all coating properties that are strongly influenced by the surface. A quantity called ‘micro mar resistance' is defined. It may be useful for comparing different coatings under specified conditions of marring. However, there can be no single quantity that expresses ‘mar resistance' of a coating under all conditions.     

涂料剖析

简要分析了不同涂料体系分析程序,说明了每种涂料剖析体系中应该注意的事项。     

Photostabilization of cationic UV-cured coatings in the presence of nanoTiO2

The effect of TiO₂ nanoparticles for sun-weathering protection of UV-cured coatings is investigated. TiO₂ is either introduced in the form of nanoparticles in the photocurable formulations or generated in situ via sol–gel process. Cured films containing comparable amounts of TiO₂ were weathered for 800 h under UV irradiation and compared with free-TiO₂ coating. The TiO₂ presence induces a clear lower mass loss decrease during weathering as well as a lower gel content decrease. The TiO₂ screen effect is also confirmed by a lower alkyl-band reduction monitored by FT-IR during weathering. The TiO₂ generated in situ via sol–gel gives rise to transparent coatings without interfering with photopolymerization process and therefore without compromising UV-cured film properties.     

乳胶涂料中填料粒径测定与分散剂的选择

介绍了重力沉降法和容量沉降法两种测定乳胶涂料中填料粒径的方法。通过比较粉体粒径结果显示：沉降法比激光法更形象直观，更能代表体系粒径真实情况。以滑石粉、重钙、轻钙粉体为基准，采用不同用量、不同类型的分散剂的容量沉降法进行比较得出：用容量沉降法能定量地对分散剂性能做出评价。     

专用粉末涂料和涂装发展的新展望

新型专用粉末涂料以其涂膜超薄型化、低温固化和高耐候性等优势,并以预裁割坯料新工艺代替预涂装卷材工艺的新特点,将成为粉末涂料新的增长点。还提出了若干建议和意见。     

Factors influencing magnetic polymer microspheres prepared by dispersion polymerization

Magnetic iron oxide (Fe₃O₄) was prepared by a coprecipitation method. Core–shell composite magnetic polymer microspheres with carboxyl groups were synthesized by the dispersion polymerization of styrene and acrylic acid in the presence of magnetic oxide, and dibenzoyl peroxide was used as an initiator. The synthesized magnetic polymer microspheres were characterized with X‐ray diffraction, transmission electron microscopy, scanning electron microscopy, Fourier transform infrared spectroscopy, and so forth. The results indicated that the product was single‐phase Fe₃O₄, and its average size was about 10 nm. The configuration of the microspheres, which contained carboxyl groups, was spherical, and the average size was about 2 μm. The results of vibrating sample magnetometry tests showed that the magnetic powders produced by different surfactants had different saturation magnetizations. When poly(ethylene glycol) with a weight‐average molecular weight of 4000 was used as a surfactant, the saturation magnetization of the samples reached 69.2 emu/g. The factors that affected the shape, magnetism, size, and distribution of the microspheres were also studied. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Image-based extended finite element modeling of thermal barrier coatings

Further advances in Thermal Barrier Coating (TBC) design are linked with the evolution of numerical models for TBCs. The present paper, therefore, enhances the idea of a currently available FEM package (OOF) that has been designed for microstructural level simulations. The approach of Extended FEM (XFEM) is incorporated in an in-house developed program to account for the existence of cracks in TBCs; both for stress-strain analysis and for heat transfer analysis. The new XFEM program is then employed to carry out the analyses of a YSZ deposit and a multilayered TBC to predict the effective Young's moduli, the overall thermal conductivities, and to assess the fracture behavior of the coating.