Contraction stress build‐up of anisotropic conductive films (ACFs) for flip‐chip interconnection: Effect of thermal and mechanical properties of ACFs

The important mechanical mechanism for the electrical conduction of anisotropic conductive films (ACFs) is the joint clamping force after the curing and cooling processes of ACFs. In this study, the mechanism of shrinkage and contraction stress and the relationship between these mechanisms and the thermomechanical properties of ACFs were investigated in detail. Both thickness shrinkages and modulus changes of four kinds of ACFs with different thermomechanical properties were experimentally investigated with thermomechanical and dynamic mechanical analysis. Based on the incremental approach to linear elasticity, contraction stresses of ACFs developed along the thickness direction were estimated. Contraction stresses in ACFs were found to be significantly developed by the cooling process from the glass‐transition temperature to room temperature. Moreover, electrical characteristics of ACF contact during the cooling process indicate that the electrical conduction of ACF joint is robustly maintained by substantial contraction stress below T_g. The increasing rate of contraction stresses below T_g was strongly dependent on both thermal expansion coefficient (CTE) and elastic modulus (E) of ACFs. A linear relationship between the experimental increasing rate and E × CTE reveals that the build‐up behavior of contraction stress is closely correlated with the ACF material properties: thermal expansion coefficient, glassy modulus, and T_g. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 2634–2641, 2004     

Study on the properties of crosslinking of poly(ethylene oxide) and hydroxyapatite–poly(ethylene oxide) composite

This study covers the crosslinking of poly(ethylene oxide) (PEO) and its composite with calcium hydroxyapatite (HA), their mechanical and swelling properties, and morphology. Sheets of the composites of PEO (two different grades with M_v: 5 × 10⁶ and 2 × 10⁵) and HA and neat PEO were prepared by compression molding. The prepared composite and PEO (0.1‐mm‐thick) sheets were crosslinked with exposure of UV‐irradiation in the presence of a photoinitiator, acetophenone (AP). This simple method for crosslinking, induced by UV‐irradiation in the presence of AP, yielded PEO with gel content up to 90%. Gel content, equilibrium swelling ratio, and mechanical and morphological properties of the low molecular weight polyethylene oxide (LMPEO)–HA crosslinked and uncrosslinked composites were evaluated. Although the inclusion of HA into LMPEO inhibits the extent of crosslinking, the LMPEO–HA composite with 20% HA by weight shows the highest gel content, with appreciable equilibrium swelling and mechanical strength. The growth of HA in simulated body fluid solutions on fractured surfaces of LMPEO and also LMPEO–HA was found to be very favorable within short times. The dimensional stability of these samples was found to be satisfactory after swelling and deposition experiments. The good compatibility between the filler hydroxyapatite and poly(ethylene oxide) makes this composite a useful tissue‐adhesive material. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 488–496, 2003     

Compounding and injection molding of polybutene‐1/polypropylene blends

The effect of shear‐controlled orientation injection molding (SCORIM) was investigated for polybutene‐1/polypropylene blends. This article reports on the methods and processing conditions used for blending and injection molding. The properties of SCORIM moldings are compared with those of conventional moldings. SCORIM is based on the application of specific macroscopic shears to a solidifying melt. The multiple shear action enhances molecular alignment. The moldings were investigated with mechanical tests, differential scanning calorimetry studies, and polarized light microscopy. The application of SCORIM improved Young's modulus and the ultimate tensile strength. The gain in stiffness was greater for higher polybutene‐1 content blends. A drastic decrease in the strain at break and toughness was observed in SCORIM moldings. The enhanced molecular orientation of SCORIM moldings resulted in a featureless appearance of the morphology. Interfacial features due to segregation were visible in the micrographs of SCORIM moldings. Both conventional and SCORIM moldings exhibited form I′ in polybutene‐1. This article explains the relationship between the mechanical properties and micromorphologies. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 806–813, 2003     

Compositional trend analysis on poly(phenylene ether) based thermoplastic elastomers

Detailed statistical trend analysis of thermoplastic elastomers based on poly (phenylene ether) (PPE), polystyrene (PS), ethylene vinyl acetate (EVA) and styrene‐ethylene‐butylene‐styrene (SEBS) was done through Design Expert software by Stat‐Ease. D optimal crossed design was followed to capture the interaction with the parameters. Effect of blend ratio, vinyl acetate (VA) content of EVA, molecular weight (MW) of SEBS and intrinsic viscosity (IV) of PPE on the blend performance (response) was studied in detail. Design of Experiment (DOE) analysis showed the “optimized formulation” of the blend. Increase in PPE‐polystyrene (PS) content increased tensile strength and modulus of the blend, followed by a decrease in strain at break. However, EVA had a reverse effect on tensile strength and modulus. Strain at break increased significantly with increasing SEBS content in the blend. Graphical and numerical optimization showed that superior mechanical properties (tensile strength, strain at break and modulus) could be achieved at VA content ～ 50% at a particular loading of EVA. Low MW SEBS was found to be more compatible with the other components of the blend. Mechanical properties of the quaternary blend were marginally affected with change in IV of PPE in the range of 0.33 to 0.46. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Effects of an organic phosphorus nucleating agent on crystallization behaviors and mechanical properties of poly(propylene)

The effects of an organic phosphorus nucleating agent on the crystallization behavior and mechanical properties of poly(propylene) were investigated. As the concentration of nucleating agent increased from 0 to 0.8%, the tensile and flexural strengths of the nucleated poly(propylene) resin increased by 15%, the flexural modulus increased by 35%, the crystallization peak temperature increased by 10°C, and the nucleation density (calculated with the nonlinear Voltrra integral equation) increased by 10⁶ times. Mechanical properties increased with nucleation density. Linear equations between the mechanical properties and the logarithmic nucleation density were revealed. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 297–301, 2003     

Synthesis,characterization, and chelating properties of the polymacromonomer: Poly[(ethyleneglycol) methyl ether methacrylate]

The radical polymerization of the macromonomer poly(ethyleneglycol) methyl ether methacrylate with ammonium persulfate at 60°C was carried out. The polymer was completely soluble in water. Yield was 75%. The polymacromonomer was characterized by Fourier transform infrared, proton nuclear magnetic resonance (NMR), and ¹³C NMR spectroscopy. M_n, M_w, and the polydispersity were determined by gel permeation chromatography. The polymacromonomer showed a high thermal stability with a TDT_50% of 420°C. The metal ion binding capacity of this polychelatogen with respect to different metal ions was investigated through the liquid‐phase polymer‐based retention (LPR) technique. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 2929–2934, 2002     

A novel layered Li [Li0.12NizMg0.32−zMn0.56]O2 cathode material for lithium-ion batteries

Layered Li[Li_0.12Ni_zMg_0.32−zMn_0.56]O₂ oxide cathodes containing lithium atoms in the transition metal layers were synthesized and characterized using X-ray diffraction (XRD), galvanostatic cycling, and differential scanning calorimetry (DSC). The Li[Li_0.12Ni_zMg_0.32−zMn_0.56]O₂ cathodes deliver a specific discharge capacity of about 190 mAh/g at room temperature and 236 mAh/g at 55 °C when cycled between 2.7 and 4.6 V versus Li/Li⁺. Excellent capacity retention and smooth potential profiles at room and elevated temperatures over extended cycles suggest that this material does not convert into a spinel structure.     

低熔点快固化聚酯热熔胶的合成与性能研究

在对苯二甲酸二甲酯(DMT)和1,4-丁二醇(BD)合成聚酯体系中引入其它共聚组分,制备了快速结晶的低熔点共聚酯热熔胶,其熔点约为70～120℃。由于熔点越低结晶性能越差,因此在合成聚酯热熔胶的基础上,进一步对其进行改性,且对组成与性能的关系进行了研究。结果表明,聚酯热熔胶的熔点和结晶性能随DMT含量的增加而升高;二元醇体系的配比和含量对熔点和结晶性能有很大影响,当混合二元醇物质的量比为1时具有最低的熔点,BD/HD(1,6-己二醇)体系比EG(乙二醇)/HD体系的结晶速率快,BD/HD体系中结晶速率随HD含量的增加而加快。     

金属皂类热稳定剂对RPVC流变性能的影响

采用Brabender转矩流变仪，分析并探讨了硬酯酸钡（BaSt2）、硬酯酸铅（PbSt2）、硬酯酸钙（CaSt2）、硬酯酸锌（ZnSt2）4种硬酯酸金属皂类热稳定剂以及复配BaSt2／PbSt2热稳定剂对硬质聚氯乙烯（RPVC）流变性能的影响。结果表明，BaSt2，CaSt2能够促进RPVC的塑化，而PbSt2和ZnSt2却推迟RPVC的塑化；在复配BaSt2／PbSt2稳定剂体系中，随着BaSt2比例的增大，塑化时间缩短，但BaSt2与PbSt2按分子数1：1比率时，RPVC熔体粘度增幅较大。     

Rice bran‐filled biodegradable low‐density polyethylene films: Development and characterization for packaging applications

Rice bran was incorporated into low‐density polyethylene (LDPE) at different concentrations by compounding in a twin‐screw extruder and blown into films of uniform thickness. The rice bran incorporation influenced physical, mechanical, barrier, optical, thermal properties, and biodegradation of LDPE. The mechanical and optical properties decreased as the percentage of rice bran increased. The effect of rice bran on the morphology of LDPE blends was examined using scanning electron microscopy. Oxygen transmission rate and water vapor transmission rate increased with the increased content of rice bran. Addition of rice bran did not alter the melting temperature (T_m) of the blends; however the thermal stability decreased, while glass transition temperature (T_g) increased. Kinetics of thermal degradation was also investigated and the activation energy for thermal degradation indicated that for up to 10% filler addition, the dispersion and interfacial adhesion of rice bran particles in LDPE was good. Aerobic biodegradation tests using municipal sewage sludge and biodegradation studies using specific microorganism (Streptomyces species) revealed that the films are biodegradable. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 4514–4522, 2006