Microstructure,microhardness and corrosion susceptibility of friction stir welded AlMgSiCu alloy

Microstructure, microhardness and corrosion susceptibility of friction stir welded joint in an AlMgSiCu alloy were investigated. It was found that the joint exhibits different corrosion susceptibility among the microstructural zones. The base material is the most susceptible to intergranular corrosion because of the presence of continuous cathodic precipitates (Si and Q phases) at grain boundaries and the precipitate free zone along the grain boundaries. The coarsening of intergranular precipitates and the precipitation of Q′ phases in the grain bodies reduce intergranular corrosion susceptibility but introduce pitting corrosion in the heat-affected zone. The significant elimination of intergranular corrosion both in nugget zone and thermo-mechanically affected zone is related to the low volume fraction of intergranular precipitate. Microhardness variations depend on the evolution of intragranular precipitates. The dissolution and/or coarsening of the strengthening precipitates result in the softening within the welded zone.     

Influence of microalloying additions on Al-Mg alloy. Part 2: Phase analysis and sensitisation behaviour

A range of alloys based on the Al-4Mg-0·4Mn system were produced with selected quaternary microalloying additions. In Part 1 of this study, the electrochemical and corrosion response was studied. To characterise the sensitisation behaviour of these alloys, where sensitisation is the major mode of degradation of 5xxx alloys, heat treatment at 150°C was carried out and followed by the Nitric Acid Mass Loss Test (NAMLT) according to ASTM G67-04. Herein the alloying elements studied include silicon, zinc, titanium, zirconium and strontium. The results indicate that strontium (Sr), silicon (Si) and titanium (Ti) have a significant influence in reducing intergranular corrosion (IGC) susceptibility.     

Electrochemical study of the corrosion of different alloys exposed to deaerated 80 °C geothermal brines containing CO2

Corrosion of metallic engineering materials accounts for problems during geothermal operation in the Upper Rhine Graben (URG). Herein, we study the electrochemical behaviour of various metal alloys in an 80 °C simulated geothermal environment by using potentiodynamic polarisation and open-circuit potential measurements. Two different natural geothermal waters from URG geothermal sites were used for the experiments. The measurements reveal spontaneous passivation to be a key process for all alloys. This ennoblement protects more noble alloys from significant corrosion (e.g. titanium gr. 2, alloy 625) and brings less noble alloys to failure, mostly due to pitting corrosion (e.g. 316L).     

Crack growth model for pipeline steels exposed to near‐neutral pH groundwater

This paper postulates a crack growth model for pipeline steels in near‐neutral pH soil environments, on the basis of the experimental results reported in literature and the fundamental understanding of the corrosion fatigue crack growth dominated by hydrogen embrittlement mechanism. The comparison with the laboratory data indicates that this model can provide reasonable predictions for the dependence of the crack growth rates on the stress intensity factor, stress ratio, loading frequency, solution pH and electrochemical potential.     

Effect of the deformation on the stress–corrosion cracking of Al–Zn–Mg–Cu alloys

The effect of deformation on the stress–corrosion cracking (SCC) of Al–Zn–Mg–Cu alloys is studied by slow strain rate technique (SSRT) and bolt‐loaded double cantilever beam (DCB) tests. Results show that with the deformation increasing, the undissolved particles and subgrain size decrease whereas the fraction of recrystallization increases after solution treatment. The susceptibility to SCC by SSRT and DCB tests varies on different deformation amount alloy, in which cause is discussed.     

Corrosion behaviour of amorphous Ni–Si thin films on AISI 304L stainless steel

Abstract

Nanoscale Ni – Si thin films are widely used in commercial microelectronic devices because of their promising electrical properties as well as their chemical stability. However, their application in corrosive environment has not been frequently addressed in the literature. In this study, amorphous Ni_0.66Si_0.33, Ni_0.40Si_0.60, and Ni_0.20Si_0.80 thin films are prepared on AISI 304L stainless steel by means of ion-beam sputter (IBS) deposition and their corrosion behaviour is studied using potentiodynamic polarisation measurements. The electrochemical measurements were conducted in 0.05M HCl solution at room temperature. By means of optical interferometer, scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS), the surface morphology and chemical composition of the thin films were examined before and after the electrochemical measurement. The evaluated results showed that the Ni–Si thin films may exhibit improved corrosion resistance over the 304L substrate provided that Si content is high enough to facilitate the formation of a Si-rich passive film.     

Strength of brittle materials in moderately corrosive environments

The strengths of four brittle materials―cordierite glass ceramic, fused silica, silicon, and polycrystalline alumina were measured after exposure to weakly corrosive water and moderately corrosive buffered HF (BHF) solution. Exposure to water did not alter the strengths in subsequent inert strength tests and decreased the strengths in reactive strength tests. Exposure to BHF increased the strengths in both tests, but only after an incubation exposure time. Prior to the incubation time, the BHF had the same effect as water, suggesting that the bond rupture kinetics were unaffected. Examination of strength‐controlling indentation flaws after the incubation time showed clear corrosive effects on the flaw geometry indicative of reductions in the indentation residual stress fields. The implication is that moderately corrosive environments increase the strength or lifetime of a brittle component by reducing the crack driving force via flaw alteration and do not, as perhaps expected, decrease the strength or lifetime through enhanced chemical reactivity.