空冷器复合管束力学建模和数值模拟

对加氢空冷器复合管束进行结构分离和解析,根据弹塑性力学方法获得复合管的力学分析控制方程,对内衬316L不锈钢的复合管进行应力场数值模拟,比较弹性力学和有限元数值模拟方法得到的应力分析结果相互吻合;分析复合管的极限工作载荷以及运行工况下的热应力,提出以结合强度为空冷器复合管束检验的指标,并对实际制造的复合管样品进行结合强度测试,结果满足相关国家标准,工程应用实现了设备长周期运行.     

Oxidation and Fracture Strength of High-Purity Reaction-Bonded Silicon Nitride

Reaction-bonded Si₃N₄ (RBSN) made from high-purity Si powder is unusually resistant to degradation caused by exposures to air for up to 50 h at temperatures up to 1400°C. The weight gain during oxidation of this SiH₄-originating RBSN is approximately 10 times less than conventional RBSN. Contrary to normally observed strength degradations, room-temperature strengths of this high-purity, oxidized RBSN (avg = 435 MPa, max. = 668 MPa) remained at their unusually high, as-processed levels after 1000° and 1400°C oxidizing exposures. Fracture toughness values were unaffected by oxidation ( K _IC= 2.3 to 2.4 MPa · m^1/2). This superior oxidation resistance results from the high purity and the small diameter pore channels (0.01 to 0.06 μm) achieved in this SiH₄-originating RBSN.     

用高分子材料修复舰艇大轴

舰艇大轴在海水中严重腐蚀后,采用粘接技术,选用国产高强度金属修补剂,对大轴局部腐蚀部位进行修理,对提高大轴使用寿命,防止大轴再腐蚀起到有效作用.     

h-BN掺杂对金刚石晶体结构的影响

报道了在Fe70Ni30合金触媒和石墨系体中,掺杂六角立方氮化硼(h-BN)和硼(B)生长金刚石单晶的过程。研究发现,h-BN和B掺杂对于金刚石生长条件及形貌等具有较大的影响,其中h-BN掺杂生长金刚石的最低生长压力达到了6.2 GPa,同时晶体呈绿色条状。说明h-BN和B在金刚石晶体生长以及取代碳原子进入晶格时起到了不同的作用。通过X射线衍射及光电子能谱等表征手段,分析了硼氮对金刚石晶体结构的影响,以及硼氮在金刚石中的化学环境及成键方式。在此基础上阐述了硼氮掺杂的形成机制。     

Microstructural characterization of Cu/Al composites and effect of cooling rate at the Cu/Al interfacial region

Cu/Al composites are of vital importance in industrial applications because of their numerous advantages. The influence of bond-ing temperature and cooling rate on the microstructure and morphology of ...     

Ti、Mo、W、Cr及其合金镀层与超硬磨料之间结合性能的研究

本文在研究金属与超硬磨料之间作用的基础上，讨论了实现镀层与磨料形成强力结合的条件，为高性能超硬工具的制造提供了理论和实践依据。     

New developments in cold spray based on higher gas and particle temperatures

In cold spraying, bonding is associated with shear instabilities caused by high strain rate deformation during the impact. It is well known that bonding occurs when the impact velocity of an impacting particle exceeds a critical value. This critical velocity depends not only on the type of spray material, but also on the powder quality, the particle size, and the particle impact temperature. Up to now, optimization of cold spraying mainly focused on increasing the particle velocity. The new approach presented in this contribution demonstrates capabilities to reduce critical velocities by well-tuned powder sizes and particle impact temperatures. A newly designed temperature control unit was implemented to a conventional cold spray system and various spray experiments with different powder size cuts were performed to verify results from calculations. Microstructures and mechanical strength of coatings demonstrate that the coating quality can be significantly improved by using well-tuned powder sizes and higher process gas temperatures. The presented optimization strategy, using copper as an example, can be transferred to a variety of spray materials and thus, should boost the development of the cold spray technology with respect to the coating quality. This article was originally published inBuilding on 100 Years of Success, Proceedings of the 2006 International Thermal Spray Conference (Seattle, WA), May 15–18, 2006, B.R. Marple, M.M. Hyland, Y.-Ch. Lau, R.S. Lima, and J. Voyer, Ed., ASM International, Materials Park, OH, 2006.     

不同结构及成分的Al3Ti合金成键特征的分析

利用Ｘ射线光电子能谱法分析了Ａｌ３Ｔｉ系合金的成键性质。Ｄ０２２型Ａｌ３Ｔｉ成键性质的各向异性有利于稳定Ｄ０２２结构，Ｌｌ２型Ａｌ３Ｔｉ成键方式呈各向同性。Ａｌ６７Ｔｉ２５Ｍｎ８合金中Ａｌ－Ｔｉ键与Ａｌ６７Ｔｉ２５Ｎｉ８合金相比具有球化程度高，方向性小的特点，有利于提高塑性。     

Cu中间层SiCp/Al MMCs TLP扩散连接过程分析

采用铜箔作中间层,在连接温度为853 K、无压的条件下进行了瞬间液相连接,对TLP扩散连接过程及其动力学模型进行了分析,并对试验结果进行了的验证.结果表明TLP扩散连接理论模型和试验结果之间还存在着一些差异,对等温凝固过程还需要进一步探讨.分析认为,AlMMCs中大量的晶界、亚晶界、位错等短路扩散通道的存在,直接影响TLP连接过程及其动力学.     

FeAl/FeAlSi非对称膜材料的制备及膜基结合性能

目的制备高温腐蚀环境下应用的Fe Al/Fe Al Si非对称膜材料,研究膜与基体的结合性能。方法采用粉末反应合成法制备大孔径、高孔隙度的FeAlSi多孔体作为支撑体,通过浸渍法在支撑体表面制备小孔径的FeAl涂层作为膜层,再经烧结得到Fe Al/Fe Al Si非对称膜材料。研究Fe Al/Fe Al Si非对称膜材料的孔结构性能及膜基结合性能。采用XRD和SEM研究多孔膜材料的物相组成及微观形貌,采用孔结构测试仪及压汞法测试支撑体与膜层的孔结构参数,采用拉伸法和反吹实验研究Fe Al/Fe Al Si非对称膜材料的膜基结合性能。结果 Fe Al/Fe Al Si非对称膜材料表面膜层均匀、完整,膜层与支撑体之间具有冶金结合。支撑体的孔隙度和平均孔径分别为43.0%和22.7μm,膜层的孔隙度和平均孔径分别为36.5%和7.5μm。当膜层厚度增加时,膜材料的透气度下降,最大孔径在一定膜层厚度范围内变化不大,当膜层厚度在150～300μm范围内时,最大孔径约为7.8μm。膜层与支撑体的结合强度大于5.5 MPa。结论浸渍法制备的Fe Al/Fe Al Si非对称膜材料的孔结构性能优异,膜基结合性能满足工业应用。