Green TPUs from Prepolymer Mixtures Designed by Controlling the Chemical Structure of Flexible Segments

This study concerns green thermoplastic polyurethanes (TPU) obtained by controlling the chemical structure of flexible segments. Two types of bio-based polyether polyols—poly(trimethylene glycol)s—with average molecular weights ca. 1000 and 2700 Da were used (PO3G1000 and PO3G2700, respectively). TPUs were prepared via a two-step method. Hard segments consisted of 4,4′-diphenylmethane diisocyanates and the bio-based 1,4-butanodiol (used as a chain extender and used to control the [NCO]/[OH] molar ratio). The impacts of the structure of flexible segments, the amount of each type of prepolymer, and the [NCO]/[OH] molar ratio on the chemical structure and selected properties of the TPUs were verified. By regulating the number of flexible segments of a given type, different selected properties of TPU materials were obtained. Thermal analysis confirmed the high thermal stability of the prepared materials and revealed that TPUs based on a higher amount of prepolymer synthesized from PO3G2700 have a tendency for cold crystallization. An increase in the amount of PO3G1000 at the flexible segments caused an increase in the tensile strength and decrease in the elongation at break. Melt flow index results demonstrated that the increase in the amount of prepolymer based on PO3G1000 resulted in TPUs favorable in terms of machining.     

Maximum actuation strain for dissipative dielectric elastomers with simultaneous effect of prestretch and temperature

A dielectric elastomer can generate giant deformation by the voltage actuation, but the deformation is often hindered by the electromechanical instability and “snap‐through deformation,” which may lead to electrical breakdown. In this study, for the first time, the mathematical model is established for dissipative dielectric elastomers in the dynamic model with simultaneous effect of prestretch and temperature in order to achieve maximum actuation strain. The deformation of the dissipative dielectric elastomer: VHB 4905/4910 is investigated for the two simple actuation methods: constant and ramping voltage actuation, respectively. The best combined conditions of voltage and prestretch to obtain a large deformation at different operating temperatures are studied in detail. Under the best combined conditions, the influences of three factors: voltage, prestretch, and temperature on the maximum actuation strain are analyzed. This study should offer a great help in the design of dielectric elastomer actuators, and give the guidance to the accomplishment of the large deformation of dissipative dielectric elastomer actuators. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45850.     

The influence of MWCNT and hybrid (MWCNT/nanoclay) fillers on performance of EPDM-CIIR blends in nuclear applications: Mechanical,hydrocarbon transport,and gamma-radiation aging characteristics

Blends of EPDM and chlorobutyl (CIIR) rubbers are used in nuclear plants where they have to withstand the combined effect of radiation and hydrocarbon aging. To improve their mechanical properties as well as hydrocarbon and gamma radiation resistance, the blends are reinforced with 0.5, 1, 1.5, and 2 phr of MWCNT. The increase in mechanical properties was highest for 1.5 phr MWCNT with 69% increase in tensile strength. The improvement in properties was correlated to MWCNT dispersion and filler–polymer interactions, which were confirmed by TEM and FTIR analysis. Hydrocarbon transport coefficients decreased on addition of MWCNT. The nanocomposites were exposed to 0.5, 1, and 2 MGy cumulative doses of gamma radiation. Depending on the radiation dose, crosslinking and/or chain scission occurred causes changes in physical properties. MWCNT reinforcement reduced the magnitude of changes in mechanical and transport properties after γ-irradiation. ESR and FTIR spectra provided qualitative information on free radical formation and chemical changes due to γ-rays exposure. To further enhance the properties, hybrid nanocomposites with 1.5 phr MWCNT and varying nanoclay contents (0.5, 1, 1.5, 2, and 5 phr) were prepared. Due to synergism between MWCNT and nanoclay, the hybrid composites had superior properties with hybrid containing 5 phr nanoclay giving 98% increase in tensile strength.     

Patterning of worm-like soft polydimethylsiloxane structures using a TiO2 nanotubular array

Patterned polydimethylsiloxane (PDMS) is an important structure for soft lithography. Various materials have been deployed as mold for patterning PDMS. Anodized nanotubular array has been sought after as cost-effective alternative for textured silicon. An array of TiO₂ nanotubes with characteristic diameter ≈140 nm and the length of ≈1.5 microns, created by anodic oxidation of a titanium substrate, was used here as a template for soft PDMS molding. The optimal molding process was developed by a combination of silanization, use of solvent, application of a vacuum, and hydraulic pressing. The silanization was confirmed by Fourier transform infrared spectroscopy and contact angle measurements while the PDMS structure was examined by scanning electron microscope and energy dispersive X-ray spectroscopy. Hydraulic pressing significantly improved the infiltration of PDMS into the pores of nanotubular array resulting in formation of PDMS nanobumps after separation of the polymer from the template. Complete infiltration of PDMS precursor into the cavity of nanotubes was observed on the hydraulic-pressed sample without toluene impurities. The hydraulic-pressed samples exhibited higher adhesion strength than nonpressed ones. The adhesive strength was measured by a simple experimental arrangement, in which the PDMS layer was stuck on a vertical glass surface followed by pulling it downwards.     

Electro-thermal and -mechanical model of thermal breakdown in multilayered dielectric elastomers

Multiple breakdown phenomena may take place when operating dielectric elastomers. Thermal breakdown, which occurs due to Joule heating, becomes of special importance when using multilayered stacks of dielectric elastomers, due to the large volume-to-surface-area-ratio. In this article, a 2D axisymmetric finite-element model of a multilayered stack of dielectric elastomers is set up in COMSOL Multiphysics®. Both the electro-thermal and electro-mechanical couplings are considered, allowing for determination of the onset of thermal breakdown. Simulation results show that an entrapped particle in the dielectric elastomer drastically reduces the possible number of layers in the stack. Furthermore, the possible number of layers is greatly affected by the ambient temperature and the applied voltage. The performance of three hyperelastic material models for modeling the elastomer deformation are compared, and it is established that the Gent model yields the most restrictive prediction of breakdown point, while the Ogden model yields the least restrictive estimation.     

Crack growth angle prediction of an internal crack under mixed mode load for unfilled elastomer using the strain energy density factor

This article investigates the prediction of the crack growth angle of an existing internal crack under mixed mode loading at the crack tip for an unfilled ethylene propylene diene terpolymer rubber (EPDM). For the realization of mixed mode loading, the cracks of the uniaxial loaded specimens were oriented with different angles to the loading direction. The energy density factor was used as a potential criterion for determining the crack growth angle. The determination of the strain energy density factor was carried out simulatively in Abaqus. The second-order Ogden model was used to describe the rubber-like material behavior. The relative local minimum of the strain energy density factor provides the possible growth angle. The experimental investigations show that the initial cracks grow orthogonally to the loading direction for the different crack orientation angles. For the crack orientation angle parallel to the load direction, the crack growth was observed because the strong stretching of the specimen caused strong necking in the crack region. The crack growth for the remaining crack orientation angles were induced due to shear loading at the crack tip. The predictive angle of different crack orientation angles shows very good accordance to the measured crack growth angles.     

Impact of the occurrence probability of carbon black agglomerates on the measured and predicted durability of filled elastomers

This work analyses the impact of the sample geometry on the stress or strain concentration and the occurrence of big agglomerates in the investigated test volume. Although the three investigated dumbbell test specimens were loaded at the same stress level, there were significant differences in measured lifetime. These differences in the lifetime are due to the occurrence of the large agglomerates in the tested volume. The probability of occurrence of large agglomerates increases with increase in the investigated volume. In the lifetime prediction by Monte Carlo method, this effect is realized by changing the quantity of the distributed agglomerates in the mesh of the simulated model. The prediction of the different sample geometries shows a very good agreement with the measurement points. The numerical simulations illustrate the stress increase for the three used lifetime test samples.     

Flexible Low-Melting Point Radiation Shielding Materials: Soft Elastomers with GaInSnPbBi High-Entropy Alloy Inclusions

A polydimethylsiloxane (PDMS) matrix soft elastic composite material with low-melting-point GaInSnPbBi high-entropy alloy (LHEA) inclusions is prepared to evaluate its radiation shielding performance. The LHEA is composed of two different three-component eutectic microstructures, which are grown in a mixed manner to form a complex eutectic structure. The inclusions have excellent mechanical properties that matched the deformation of the PDMS matrix. To evaluate the interaction of the shielding material with photons, the Monte Carlo N-Particle Extended and XCOM codes are used to determine the shielding parameters of the LHEA/PDMS composites, such as mass attenuation coefficient, linear attenuation coefficient, half-value layer, tenth value layer, mean free path, and effective atomic number. The composite with 50-vol% LHEA has the best radiation shielding properties, validated by medical X-ray imaging experiments. The excellent shielding properties of the flexible lightweight composites are attributed to the higher mass attenuation coefficient of the LHEA inclusions than that of lead.     

聚烯烃弹性体和塑性体产品及应用现状

介绍了聚烯烃弹性体(POE)和聚烯烃塑性体(POP)的主要生产商、产业化生产装置、市场产品商标及牌号,系统分析了POE和POP现有的市场应用现状.POE可直接改性、接枝改性、发泡改性和作为单一材料应用,POP主要应用于薄膜改性.POE和POP的应用拓展是未来研究的重要课题.     

聚氨酯弹性体材料现状与展望

简介2002年国内外聚氨酯弹性体材料消费状况,着重介绍近几年发展迅速的几种聚氨酯弹性体材料如氨纶、铺面材料、防水涂料、密封胶及嵌缝材料、CPU、TPU和MPU。