复杂型面的复合光整加工实验研究

利用电火花-超声和脉冲电化学复合加工工艺对三维复杂型面的光整加工进行了研究,论述了电火花超声复合加工的原理及超声装置的设计,进行了工艺参数实验研究,通过Master CAM软件实现型面的造型、编程,进行了三维型面的精密成形加工,经过脉冲电化学抛光后使型面达到镜面效果.     

New iron-based SiC spherical composite magnetic abrasive for magnetic abrasive finishing

SiC magnetic abrasive is used to polish surfaces of precise, complex parts which are hard, brittle and highly corrosion-resistant in magnetic abrasive finishing(MAF). Various techniques are employed to produce this magnetic abrasive, but few can meet production demands because they are usually time-consuming, complex with high cost, and the magnetic abrasives made by these techniques have irregular shape and low bonding strength that result in low processing efficiency and shorter service life. Therefore, an attempt is made by combining gas atomization and rapid solidification to fabricate a new iron-based SiC spherical composite magnetic abrasive. The experimental system to prepare this new magnetic abrasive is constructed according to the characteristics of gas atomization and rapid solidification process and the performance requirements of magnetic abrasive. The new iron-based SiC spherical composite magnetic abrasive is prepared successfully when the machining parameters and the composition proportion of the raw materials are controlled properly. Its morphology, microstructure, phase composition are characterized by scanning electron microscope(SEM) and X-ray diffraction(XRD) analysis. The MAF tests on plate of mold steel S136 are carried out without grinding lubricant to assess the finishing performance and service life of this new SiC magnetic abrasive. The surface roughness(Ra) of the plate worked is rapidly reduced to 0.051 μm from an initial value of 0.372 μm within 5 min. The MAF test is carried on to find that the service life of this new SiC magnetic abrasive reaches to 155 min. The results indicate that this process presented is feasible to prepare the new SiC magnetic abrasive; and compared with previous magnetic abrasives, the new SiC spherical composite magnetic abrasive has excellent finishing performance, high processing efficiency and longer service life. The presented method to fabricate magnetic abrasive through gas atomization and rapid solidification presented can significantly improve the finishing performance and service life of magnetic abrasive, and provide a more practical approach for large-scale industrial production of magnetic abrasive.     

镍基高温合金整体叶盘叶栅通道电解加工的成形精度控制

针对整体叶盘叶栅通道电解加工中存在的成形精度较低、余量分布不足的问题,采用叶栅通道径向电解加工方法,建立了径向进给方式中加工间隙的数学模型,得到了通道成形过程中侧面间隙的影响规律。在此基础上,分析了电极侧面裸露端、电解液特性、脉冲电流参数以及进给速度等对通道成形的影响,并给出了优化结果。同时开展了叶栅通道径向电解加工实验研究,结果显示:采用优化后的各项参数,在高温镍基合金GH4169叶盘上稳定地加工出了具有较高成形精度的叶栅通道,其叶盆、叶背面的最小精加工余量从1.82 mm和1.56 mm分别提高至2.43 mm和2.41 mm。为后续叶片精加工提供了良好的加工基础。     

氨基长链烷烃共改性聚硅氧烷的合成

以α-蒎烯、甲基二氯硅烷、氯铂酸、甲醇、八甲基环四硅氧烷、N-β-氨乙基-γ-氨丙基甲基二甲氧基硅烷等为原料,通过硅氢加成反应、醇解反应和碱催化共聚反应合成了氨基蒎基改性聚硅氧烷。甲基二氯硅烷与α-蒎烯进行硅氢加成反应较佳的反应条件为反应温度80℃,甲基二氯硅烷与α-蒎烯的量之比1.1∶1,反应时间6h;采用石油醚为溶剂去除醇解反应产生的HCl。     

塑料模具光整加工技术及其合理选用

介绍了几种常见的塑料模腔表面抛光技术,针对塑料模的加工特点,结合模具光整加工的新进展,分析了如何合理选用塑料模具型腔光整加工技术。     

静电粉末喷涂用聚三氟氯乙烯

综述了静电粉末喷涂用聚三氟氧乙烯的性能、合成方法及市场价值。从引发剂、乳化剂、pH缓冲剂等方面,详尽讨论了静电粉末喷涂用聚三氟氯乙烯的研究进展,总结了国内聚三氟氯乙烯存在的问题并提出了解决办法。     

Theoretical and experimental analysis of machining errors on small arced corners during WEDM finishing stages

Abstract

Accurate machining in small-radius paths is a challenge associated with Wire Electrical Discharge Machining (WEDM). This article experimentally and theoretically analyzes the machining errors of the arced paths through successive machining stages. The machining errors of a three-stage WEDM on both straight and arced paths are first experimentally analyzed. Mathematical expressions are derived to relate new theoretical concepts, including spark angle and spark density, for each finishing stage on both straight and arced paths. Then, the effects of these concepts on machining errors of the finishing stages are determined. The causes of the machining errors of the first and second finishing stages on male and female arced paths are theoretically analyzed, and a novel mathematical methodology for the prediction of these errors is developed. The experimental machining errors of the first and second finishing stages on the different arced paths are compared and evaluated with related theoretical ones. Results reveal that the mathematical methodology predicts and compensates the machining errors of the first finishing stage with the accuracy of 78% and of the second finishing stage with the accuracy of 83%. There is a good improvement which can be employed in WEDM applications and to increase the wire electrical discharge (WED) machine capability.     

轻型客车厂油漆车间的设计

本文阐述了某公司轻型客车厂涂装车间在利用原有厂房的改造中,对各工作区合理地采用分层、分区域的布置,其主要操作面在4.0 m的加层上。该涂装生产线通过采用柔性化理念,能同时满足2种不同轻型客车车身的共线生产需要。     

细胞破碎对离子交换扩张床吸附中生物质与吸附剂间相互作用的影响

以E.coli DH5α为模型生物质,Streamline DEAE为典型阴离子交换扩张床吸附剂,通过生物质脉冲响应法获得生物质穿透指数(BTI)作为生物质/吸附剂间相互作用的定量评价参数,考察细胞破碎方法对扩张床吸附的影响.结果表明,随着细胞破碎程度的加剧,碎片粒径减小,碎片zeta电位绝对值也减小,BTI增大,生物质与吸附剂间相互作用减弱.从静电相互作用理论出发,建立了BTI与生物质zeta电位(ζ_B)、离子交换介质zeta电位(ζ_A)和生物质颗粒大小(d_B)三者乘积(-ζ_Aζ_Bd_B)间良好的线性关系.当-ζ_Aζ_Bd_B<100 mV²&#8226;μm时,BTI>0.9,该关系可用于预估生物质的影响,简化扩张床吸附的过程设计.     

静电传感器对滑油系统磨粒 电量测量方法研究

根据静电感应原理,磨粒出现在空间不同位置时,静电传感器电极感应到的电荷量相差很大,由于磨粒出现的位置是未知的,因此很难精确测量磨粒的带电量。借助数学模型,对传感器输出信号与磨粒的关系进行仿真分析。由仿真结果可知,信号的幅值与磨粒携带的电荷量以及磨粒在传感器中所处的径向位置有关;而在已知管道中滑油流速分布的情况下,脉冲宽度只与径向位置有关。提出了通过脉冲宽度确定磨粒所处的径向位置,根据传感器在该径向位置处的灵敏度获得比较准确的磨粒带电量的测量方法。通过带电油滴模拟磨粒,对该方法进行实验验证,实验结果与仿真分析结果基本重合,该方法的测量结果与通过静电计测得的结果相比,误差不超过5%。