圆筒形铸件缩松缩孔的产生原因及解决方法

针对圆筒形铸铁辊体冒口端面产生的缩松、缩孔缺陷，进行了举例说明、系统分析，找到了缺陷产生的原因及影响因素。通过解决措施的应用与实施，有效地克服了圆筒形辊体铸件冒口端面产生的缩松、缩孔缺陷，同时应用到其它大型圆筒形铸件中，都得到了良好效果。     

Thermal and mechanical properties of epoxy composites reinforced by a natural hydrophobic sand

If a low weight percentage of crude fine fillers can improve properties of polymer materials directly without complicated chemical treatment process involved, it will be significant for many industrial applications. Our previous study indicated that a kind of Cancun natural sand could be an effective filler material for polymer composites. In this current work, the epoxy composites reinforced by this kind of natural sand particles were prepared and thermal and mechanical properties of the composites containing up to 5 wt % of the sand particles were characterized. Results showed that the highest flexural strength appears in the epoxy composite containing 1 wt % sand particles. A damage model was used to interpret the flexural properties, which showed an acceptable agreement with the experimental results. The glass transition temperature, high temperature storage modulus, and dimensional stability of the sand/epoxy composites monotonically increased with the addition of the sand particles. The sand particle/epoxy composites also displayed a noticeable enhancement in thermal conductivity. Theoretical analysis showed that in addition to conduction, other heat transport mechanisms played roles in the improved heat transmission through the composites. As a natural porous micron-scale material, Cancun sand has the potential for applications in cost-effective composites with enhanced mechanical and thermal properties. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

铸造湿型小件缺陷产生的原因与控制

通过对铸造湿型小件产品缺陷典型实例的原因分析，从型砂的选择及配制、造型工艺、浇注工艺等方面提出控制缺陷产生的工艺方法。     

基于ANSYS的铸嘴流体耦合场三维有限元仿真分析

作者用大型有限元分析软件ANSYS对铸嘴内稳态层流铝熔体进行仿真分析。实现了三维建模。解决了三维热一流耦合求解的问题，得到铝流体的速度、压力及温度的分布图。分析了铸嘴出口速度和温度的分布规律及其对连续铸轧的影响。     

一种制做三维牙——颌骨光弹性模型的新方法

本文提出一种用“整体浇注法”制做三维牙——颌骨光弹性模型的新方法,即用价格便宜的石膏做阴模,先制出与真实牙几何相似的牙光弹性模型和模拟牙周膜的乳胶套,将它们粘接好,然后将其放入颌骨石膏阴模的适当位置,浇入环氧树脂混合液,用“二次固化法”进行固化,即可制成三维牙——颌骨整体光弹性模型。此法能保证模型与实物的严格几何相似和牙周的边界条件相似,使实验精度大大提高且工艺简单、成本低。     

Mold-filling characteristics of AZ91 magnesium alloy in the low-pressure expendable pattern casting process

The magnesium (Mg) alloy low-pressure expendable pattern casting (EPC) process is a newly developed casting technique combining the advantages of both EPC and low-pressure casting. In this article, metal filling and the effect of the flow quantity of inert gas on the filling rate in the low-pressure EPC process are investigated. The results showed that the molten Mg alloy filled the mold cavity with a convex front laminar flow and the metal-filling rate increased significantly with increasing flow quantity when flow quantity was below a critical value. However, once the flow quantity exceeded a critical value, the filling rate increased slightly. The influence of the flow quantity of inert gas on melt-filling rate reveals that the mold fill is controlled by flow quantity for a lower filling rate, and, subsequently, controlled by the evaporation of polystyrene and the evaporation products for higher metal velocity. Meanwhile, the experimental results showed that the melt-filling rate significantly affected the flow profile, and the filling procedure for the Mg alloy in the low-pressure EPC process. A slower melt-filling rate could lead to misrun defects, whereas a higher filling rate results in folds, blisters, and porosity. The optimized filling rate with Mg alloy casting is 140 to 170 mm/s in low-pressure EPC.     

大型薄壁铝铸件表面沟槽缺陷的产生及消除

针对大型薄壁铝铸件内腔表面出现的沟槽缺陷,从差压铸造、树脂砂、铸件结构等工艺条件方面探讨了产生的机理,并通过试验和对比研究,确定排气不畅是该缺陷的首要引发因素,找到了消除该缺陷的工艺方法,提出了相关预防措施,避免了因此产生的废品损失.     

离心铸造汽缸套白斑产生机理

针对离心铸造汽缸套的白斑特征，以模拟试验手段探寻原因。用金属凝固理论解释白斑形成机理。经过装车试用，验证了白斑对摩擦性能的影响。     

Strengthening technology and mechanism for semi-solid die casting of aluminum alloy

Combined with theoretical evaluation,an optimized strengthening process for the semi-solid die castings of A356 aluminum alloy was obtained by studying the mechanical properties of castings solution treated and aged under different conditions in detail,then,the semi-solid die castings and liquid die castings were heat treated with the optimized process.The results show that the mechanical properties of semi-solid die castings of aluminum alloy are superior to those of the liquid die castings,especially the strengthening degree of heat treated semi-solid die castingsis much greater than that of liquid die castings with the tensile strength more than 330 MPa and the elongation more than 10％,and this is mainly contributed to the non-dendritic and more compact microstructure of semi-solid die castings.The strengthening mechanism of heat treatment for the semi-solid die castings of A356 aluminum alloy is due to the dispersive precipitation of the second phase(Mg2 Si) and formation of GP Zone.