Mechanical activation-assisted electro-thermal explosion synthesis of the Ti2AlC phase

This study deals with the synthesis of the Ti₂AlC phase using the Electro-Thermal Explosion under Pressure with Confinement (ETEPC) technique. The effects of the ETEPC technique and the milling process parameters on the TiC_x phase content and the formation mechanism of the Ti₂AlC phase were investigated. The latter is mainly affected by the morphology of the powder mixture and aluminum melted amount. The optimization of the above parameters allowed the achievement of the desired reaction, leading to the formation of the Ti₂AlC phase with a purity of about 97?wt%. The results clearly demonstrate that the ETEPC process enables one to control both time and material synthesis temperature.     

Recent progress in continuous and semi-continuous processing of solid oral dosage forms: a review

Context: Continuous processing is an innovative production concept well known and successfully used in other industries for many years. The modern pharmaceutical industry is facing the challenge of transition from a traditional manufacturing approach based on batch-wise production to a continuous manufacturing model.

Objective: The aim of this article is to present technological progress in manufacturing based on continuous and semi-continuous processing of the solid oral dosage forms.

Methods: Single unit processes possessing an alternative processing pathway to batch-wise technology or, with some modification, an altered approach that may run continuously, and are thus able to seamlessly switch to continuous manufacturing are briefly presented. Furthermore, the concept of semi-continuous processing is discussed. Subsequently, more sophisticated production systems created by coupling single unit processes and comprising all the steps of production, from powder to final dosage form, were reviewed. Finally, attempts of end-to-end production approach, meaning the linking of continuous synthesis of API from intermediates with the production of final dosage form, are described.

Results: There are a growing number of scientific articles showing an increasing interest in changing the approach to the production of pharmaceuticals in recent years. Numerous scientific publications are a source of information on the progress of knowledge and achievements of continuous processing. These works often deal with issues of how to modify or replace the unit processes in order to enable seamlessly switching them into continuous processing. A growing number of research papers concentrate on integrated continuous manufacturing lines in which the production concept of “from powder to tablet” is realized. Four main domains are under investigation: influence of process parameters on intermediates or final dosage forms properties, implementation of process analytical tools, control-managing system responsible for keeping continuous materials flow through the whole manufacturing process and the development of new computational methods to assess or simulate these new manufacturing techniques. The attempt to connect the primary and secondary production steps proves that development of continuously operating lines is possible.

Conclusion: A mind-set change is needed to be able to face, and fully assess, the advantages and disadvantages of switching from batch to continuous mode production.     

斯蒂芬酸铅含量对某型雷管作用可靠性的影响?

为解决某型雷管瞎火、半爆的问题,分析了工艺过程对针刺药组分和其中斯蒂芬酸铅含量的影响。试验结果表明,工艺过程中针刺药分药和回倒环节会引起针刺药中铅钡共晶含量的波动,当铅钡共晶中斯蒂芬酸铅的含量较低时会导致雷管作用失效。通过建立斯蒂芬酸铅含量与雷管作用可靠性的关系,合理解释了故障批产品几个异常现象,指出应通过使用较小的盒子盛装针刺药等措施来确保生产过程受控。     

珍珠层粉/壳聚糖多孔支架的制备及分析测试

用负压真空冷冻干燥机在-20℃条件下冷冻干燥48h制备珍珠层粉/壳聚糖复合多孔支架。用扫描电子显微镜(SEM)观察支架表面形貌,通过X射线衍射分析(XRD)、傅里叶红外光谱(FTIR)等手段对材料进行表征测试,检测其降解性能,并将兔骨髓间充质干细胞与支架共培养检测材料细胞毒性。结果表明复合支架具有稳固的三维多孔结构,孔隙率最大至91.64%,孔径在100~300μm范围,降解性能适宜,且冷冻干燥制备方法对珍珠层粉的结构无明显破坏,并具有良好的生物相容性,有利于细胞的生长。     

一种新型导爆管下药系统的研究?

当前导爆药下药工艺普遍依靠药剂自重完成,存在管体药剂分布不均、爆速波动较大的问题。针对此问题,设计了依靠下药游标精确控制下药量的一种新型下药系统。下药游标采用变频电机驱动,设计了定容药槽,可根据不同的拉制速度调整游标转速,精确且方便地控制下药量;另通过一种新的检测方法(失重法),实时测量导爆管每米的药量,从而提高导爆管质量。     

泡沫铝三明治板的研究与应用进展

泡沫铝三明治板(Aluminum foam sandwich,AFS)是基于泡沫铝材料开发的一类材料-结构一体化的先进多孔复合结构。AFS是交通运输、建筑以及航空航天等装备结构轻量化的重要材料,具有广阔的应用前景。概述了AFS的几类制备技术的基本原理和研究现状,着重分析了复合预制体制备、合金成分、AFS发泡成型工艺等关键环节中存在的理论和技术难点。介绍了AFS作为结构材料和功能材料的典型应用案例;最后总结提出了AFS材料研究和工程化技术开发的关键点与突破途径。     

Ni包覆Al2O3粉体的RCVD法制备及机理研究

金属Ni包覆于陶瓷粉体的表面,可以促进其烧结、提高导电性或赋予新的功能性质.本文采用旋转化学气相沉积法(RCVD),利用二茂镍(NiCp_2)前驱体的热分解,借助载体氢气对反应的催化促进作用,在Al_2O_3粉体表面包覆了均匀分散的Ni纳米粒子,并研究了包覆温度和原料供应速率对反应产物物相、粒度和形貌的影响规律.研究表明,在包覆温度为450~550℃、前驱体二茂镍(NiCp_2)供给速率为(0.6~2.0)×10~(-6)kg/s条件下,通过对反应过程中镍纳米粒子的包覆温度和前驱体二茂镍(NiCp_2)供给速率调控可对镍纳米粒子的粒径大小和包覆层数进行调控.结合实验结果,分析了载体氢气对二茂镍反应的催化促进作用,阐述了旋转化学气相沉积条件下Ni纳米粒子在Al_2O_3粉体表面均匀包覆的过程与机制.通过调控包覆温度和原料供应速率,可以影响前驱体二茂镍的分解行为,从而调控镍纳米粒子在Al_2O_3粉体表面的包覆状态.     

泡沫钢的制备及压缩吸能特性

为制备高强轻质泡沫钢吸能材料,本文以430L不锈钢粉为原料、CaCl₂为造孔剂,采用粉末冶金烧结-溶解法制备了孔隙率为64%~80%,孔径1~4 mm的泡沫钢.利用SEM和XRD对试样进行微观组织结构分析,并对试样进行轴向准静态压缩测试,分析讨论了孔隙率和孔形对泡沫钢压缩变形行为和吸能特性的影响,以及变形过程中孔结构变形和坍塌机理.研究表明：泡沫钢孔结构呈近球形且分布均匀,孔之间通过孔壁上的微孔形成有效连通.在压缩变形过程中,变形区首先发生在孔形不规则且孔壁较薄处,后诱发周围孔变形并形成多个变形带.泡沫钢试样压缩屈服平台应力随着孔隙率的增加而减小,当孔隙率为64.81%~78.82%时,其对应的屈服平台应力为59.37~17.04 MPa.在孔隙率相同的条件下,孔形为近球形的泡沫试样,其屈服平台应力远高于孔形不规则的试样.当应变量为40%时,孔隙率为64.81%~78.82%的泡沫钢,其单位体积的能量吸收值为23.92~7.32 MJ/m³,约为泡沫铝的5~7倍.4种不同孔隙率泡沫钢样品的理想吸能效率(I)均达0.85以上,表明泡沫钢可以作为一种理想的吸能材料.     

茶末/CMC-Na/AL-Na复合膜制备及性能测定

目的 为改善传统保鲜膜带来的环境污染问题,开发出具有较好力学性能和抗菌性的食品包装材料提供理论依据。方法 采用海藻酸钠(AL-Na)和羧甲基纤维素钠(CMC-Na)为主要成膜材料,辅助添加茶末通过流延成膜法制备复合膜,以拉伸强度、断裂伸长率等为依据,通过单因素和响应面试验确定茶末/CMC-Na/AL-Na复合膜的最佳工艺。结果 当CMC-Na与AL-Na的体积比为84∶16、茶末添加量为1.43%、干燥温度为50 ℃、干燥时间为7 h时,复合膜综合性能最优,拉伸强度为16.60 N/mm²,断裂伸长率为19.11%,具有较好的力学性能、耐水性、抗氧化性和抑菌性。结论 制备的茶末/ CMC-Na/AL-Na复合膜具有较好的力学性能和抗氧抑菌性能。     

Effect of particle size on quality of crab meatballs using enzymatically deproteinized crab by-products

The production of crab meatballs generates large amount of crab shell waste, it is therefore necessary to develop a green, economical and environmentally friendly process to vaporize the waste. This study was aimed at investigating the applicability of microwave heating combined with ultrasonic field-assisted alkaline protease (MUSED) (50 ℃, pH = 9.0, 14025.67 U/g, 4.21 h and liquid/material = 14.41:1) for pretreatment of ball-milled crab shells. The ball milling efficiency of the crab shell powder pretreated by MUSED was observed to increase by 50 % compared to the control group, with the final average particle size of D₄ = 4.88 ± 0.20 um. High calcium solubility and low energy consumption of the ball-milled powder increased dietary calcium bioavailability and reduced the potential for high calorie intake. The addition of 6 % (w/w) crab shell powder treated by MUSED improved the texture of the crab meatballs (CM-D₄) and gave the product enhanced crab flavor relative to the control group. Moreover, the lower cooking loss of CM-D₄ resulted in significant retention of nutrients (p < 0.05). The crab shell powder treated by MUSED method was more efficient in ball milling, which improved the quality of crab meatballs while relieving environmental pressure.