Pore‐free mold‐pattern‐transfer method for barrier ribs of HD PDPs

Abstract— Among various barrier‐rib manufacturing processes, the mold‐pattern‐transfer method has potential to reduce processing cost as well as the manufacture of high‐resolution pixels. In this study, the effects of major processing variables of the mold‐pattern‐transfer process on the formation of air‐trapped pores within barrier ribs were examined. The results indicated that with an optimum combination of the processing variables, barrier ribs without trapped defects can be produced, demonstrating the possibility of reducing the number of processing steps and costs of barrier ribs.     

面向Internet的模具知识本体的构建研究

通过对Internet上模具知识特点的分析,提出通过修改模具论坛的发贴模板的方法来获取论坛贴子的标签,然后利用"七步法"构建Internet上模具知识本体,并初步提出语义搜索概念模型,为基于Internet模具知识的搜索引擎的实现提供理论和实践基础。     

湿砂型铸铁件的胀砂、缩孔、缩松缺陷--湿砂型铸铁件缺陷讲座(五)

叙述胀砂与缩孔、缩松的关系，说明提高砂型刚度对防止胀砂、缩孔、缩松的重要性。指出型砂强度和砂型的紧实程度是常温下影响湿砂型刚度的主要因素。对影响湿砂型浇注时的刚度的各种因素进行了分析。     

数值模拟铸件充型过程中的液/固两相流动

铸造过程中熔融金属内的固体渣粒的运动轨迹是非常重要的。文中给出了粒子传输轨迹的数学模型,该数学模型采用显示法来确定粒子的位置。模拟研究结果与用其它数学模型的模拟结果比较,吻合良好。该模型可用于固体粒子位置的确定,并应用到SUTCAST软件中。     

Mensuration and simulation of mold filling process in semi-solid die-cast of aluminum alloy

To understand the flow trace of semi-solid slurry in mold cavity, some thermocouples were inserted in mold cavity, and the reaction timing of thermocouples showed the arrival of fluid. The filling time and rate were estimated by comparison between the experiment and calculation. The introduction of computer simulation technique based on ADSTEFAN was to predict injectionforming process and to prevent defects during trial manufacture of various parts. By comparing the formed appearance of parts in experiment and in simulation, and observing the relationship between internal defects inspected by X-ray or microscope and the flow field obtained in simulation, it was indicated that both have quite good agreement in simulation and experiment. Right predictions for cast defects resulted from mold filling can be carried out and proper direction was also proposed. The realization of numerical visualization for filling process during semi-solid die-cast process will play an important role in optimizing technology plan.     

模具敏捷制造系统研究

针对模具设计制造过程复杂、条件苛刻和单件或小批量生产的特点 ,论述了模具产业发展敏捷制造技术的必要性。提出了模具敏捷制造系统框架和基于STEP与特征技术实现信息集成与过程集成的运行机制。阐述了基于Internet/Intranet的开放式可视化协同工作平台的模具敏捷制造实施方案。     

20 kg铝锭铸造机铸模改进方案探讨

为了适应火车全面调速后货运高度的要求，提出了有效的铸模改进方案。对铸模改造前后的使用寿命进行了分析。通过改造达到了降低铝锭垛高的目的，同时延长了铸模的使用寿命。     

基于Web的模具制造工艺的协同规划

针对模具制造特点，从面向生产管理的角度，提出了基于Web的模具制造工艺协同规划方法，探讨了实现这一方法的相关技术，并用Java语言开发了基于Web的模具CAPP原型系统。     

浇铸参数对结晶器液面波动影响及其工业应用

 板坯连铸结晶器液面的波动行为是结晶器内钢液流动、结晶器自身振动以及辊子挤压铸坯内部未凝固的钢液造成液面波动综合作用的结果。结晶器液位波动的稳定性对板坯连铸过程的卷渣行为有直接影响。在工业板坯连铸生产实践中,一般在结晶器某一区域(比如结晶器中部)利用放射源或涡流传感器检测液位波动来代表该工况下的整体波动水平。利用三维气液两相流动的数学模型研究了浇铸参数对结晶器液位轮廓的影响,浇铸参数包括拉速、吹氩流量、浸入式水口出口角度和浇铸断面。研究结果表明,结晶器不同宽度位置的波动幅值差异较大,且与工艺参数密切相关。液面的波峰与波谷之差随着拉速的增加在窄面附近逐渐增大,随着吹氩流量的增加在水口附近逐渐增大。在水口出口角度15°条件下,水口和窄面附近的液位波动均较大,而在水口出口角度45°条件下,仅在水口附近存在较大的液位波动。研究结果表明,使用板坯连铸常规的15°浸入式水口,当铸坯宽度大于800 mm时,结晶器液面检测需要在水口和窄面附近同时布置液位检测设备,以便更全面反应结晶器的真实液面行为,使液面波动对轧板表面质量指导性增强,有效提高连铸工艺的控制水平。如使用45°浸入式水口可以继续沿用原有的液位检测布置。     

PASSAT GP雾灯壳体注射模设计

针对于PASSATGP雾灯壳体模具结构设计进行了探讨。采用了先进的热流道技术，可以缩短加工周期，提高加工质量，节约材料，降低成本。