高硅石灰石在水泥生产中的应用

宁夏赛马实业股份有限公司自备矿山中,有3000万t的高结晶硅石灰石因其对粉磨和煅烧的不利,影响一直没有得到利用。2003年新建2×2500t/d生产线时,该公司从粉磨设备选用,燃烧器选择,配料方案探索等多方面着手,在新线上实现了高硅石灰石的合理利用。     

成形压力对氧化铝瓷球性能的影响

本文以不同的压力等静压成形瓷球，研究了成形压力对瓷球烧结温度、密度及耐磨性的影响。结果表明：在本研究系统内随着压力的增加瓷球的烧结温度下降，烧成温度范围拓宽。采用150MPa成形的瓷球密度最大且耐磨性最好。     

A helical drive in-pipe robot based on compound planetary gearing

The modern society is fuelled by very comprehensive grids of gas and liquid pipelines. In recent years, various in-pipe robots have been developed for inspection and maintenance tasks inside such pipes. In this paper, a novel in-pipe robot is proposed and developed for gas/oil well interventions at thousands of meters downhole. Due to the nature of such intervention, in-pipe robot design must be capable of carrying a very large payload, as large as 2500?N inside a pipe with diameter as small as 54?mm. The proposed design concept is based on a compound planetary gearing system. One of the major novelties of this design is the use of pipe wall as a ring gear for one stage of the compound planetary gear system; the other novelty is the generation of helical angle when the planetary gears are expanded to press on the pipe wall. The proposed concept is compact, efficient, and has never been reported before. In this paper, the helical angle, the velocity, and load capability of the proposed system will be analyzed. The load transportation capability of the proposed robot is also measured based on an experiment. Initial data have shown great potential in carrying large payloads.     

DFRM2650磨系统调试

立磨系统的调试,是先空载调试,即先对各系统(如主减速机润滑站系统、磨辊加压站系统、磨辊润滑站系统……)进行调试正常后,才进行负荷调试。磨机负荷试运行阶段,主要探索使系统稳定运行的系统风量、磨机压差、入磨气体压力等工艺参数的控制。长沙河田白石水泥有限公司1200t/d生产线配套的DFRM2650立磨,经调试实现正常稳定运行的系统工艺参数为:系统风量大于120000m3/h,磨机压差6000～8500Pa,入磨气体压力615Pa左右,出磨气体温度5～8MPa。     

机械激活矿渣水泥

用于式高能振动磨机械激活矿渣（炉渣和／或硅灰）水泥。研究表明：经机械激活后．矿渣水泥的颗粒粒度降低，颗粒的比表面积增大。在掺合了矿渣的水泥中硅微粒聚团经机械激活后可有效地分散并作用于水泥中．使矿渣水泥的水化反应括性增强，促进水泥水化反应，降低水泥制品的孔隙度．从而可以提高水泥制品的力学性能。通过Fourier变换红外光谱和核磁共振等方法分析了机械激活作用的机理。     

可逆冷带轧机速度张力多变量耦合系统的建模及分散控制

针对具有多变量、非线性、强耦合和不确定性的可逆冷带轧机速度张力系统,提出了一种基于扩张状态观测器(extended state observer,ESO)的全局积分滑模自适应反步分散控制方法.首先,采用机理建模方法,建立了相对完备的可逆冷带轧机速度张力多变量耦合系统的数学模型.其次,将各子系统的耦合项和不确定项看成外扰,通过构造的ESO对其进行动态观测,并分别引入所设计的全局积分滑模自适应反步控制器中进行补偿,速度张力系统实现了有效的动态解耦和协调控制.理论分析表明,所提出的控制方法能够保证滑模面的渐近稳定和闭环系统的渐近跟踪性能.最后,基于某1422mm可逆冷带轧机速度张力系统的实际数据进行仿真,结果验证了所提方法的有效性.     

PDM型立磨在矿渣粉磨中的应用

针对目前球磨机粉磨超细矿渣的缺点，本文探讨使用PDM型立磨来生产超细矿渣。研究表明，经过改造的立磨－－PDM型立磨生产的超细矿渣的粒度、活性系数等性能均与球磨机粉磨的矿渣相当，但立磨的电耗、磨损远小于球磨。     

提高Φ2.2 m×7.5 m矿渣磨产量和细度的措施

福建三明水泥厂矿渣和熟料易磨性不同,制约了 2.2 m×6.5m闭路水泥磨系统的产质量,导致产量低仅12 t/h;矿渣掺量低,仅7％;水泥强度低R28仅达47.0MPa。为此该厂增加了2台 2.2m×7.5m开流磨单独粉磨矿渣,实现熟料矿渣分别粉磨工艺。同时对 2_2m×6.5m矿渣磨进行结构改造和工艺操作参数调整。这样二套粉磨系统可根据熟料和矿渣的不同粉磨特性分别进行操作控制,工厂实现了高产高质,高矿渣掺量(达15％)和低成本生产。     

辊压机水泥联台粉磨系统生产设计应注意的问题

山水集团新建粉磨站均采用辊压机和水泥磨组成的联合粉磨工艺，全部采用了国产化设备，且所建生产线均在短期内顺利实现了达标达产。文章概要介绍了该类粉磨生产线的主机配置及工艺流程；重点分析了为确保该类生产线的快速建成、高效益运行．在设计和生产管理中应该注意的相关问题和细节。     

Recovery of eicosapentaenoic acid from fungal mycelia by solvent extraction

Utilization of lipids containing eicosapentaenoic acid (EPA) produced by microorganisms requires processes for their efficient recovery from microbial cells. Recovery of EPA from mycelia of the fungusPythium irregulare by solvent extraction with hexane-isopropanol (HIP) in a pilot-plant colloid mill was investigated. Extraction efficiencies of 96% for lipid and EPA were achieved with a 3∶2 (vol/vol) HIP mixture by milling wet, filtered mycelia for 5 min at a solvent/dry solids ratio of 100 L/kg. The process yielded a crude extract that contained up to 96% lipid and an EPA content as high as 24% (with no selectivity for EPA).