Improvement in impact strength of modified cardanol‐bonded cellulose thermoplastic resin by using olefin resins

Impact strength of a modified cardanol‐bonded cellulose thermoplastic resin was greatly improved by using a small amount of olefin resins. As we showed, this thermoplastic resin (3‐pentadecylphenoxy acetic acid (PAA)‐bonded cellulose diacetate (CDA): PAA‐bonded CDA) exhibited high practical properties such as bending strength, heat resistance, and water resistance. However, its impact strength was insufficient for use in durable products. We improved the impact strength of PAA‐bonded CDA by adding hydrophobic olefin resins, such as polyethylene or polypropylene, while maintaining good bending strength and breaking strain. Furthermore, the application of olefin resins also increased water resistance and fluidity. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39829.     

Structure and properties of polypropylene/high‐density polyethylene blends by solid equal channel angular extrusion

The solid equal channel angular extrusion (ECAE) process on polypropylene (PP)/high‐density polyethylene (HDPE) blends was carried out. Scanning electron microscopy (SEM) was used to observe the sample structures. Results showed that ECAE process could make PP/HDPE blends to produce orientation structure. Impact performance of ECAE‐PP/HDPE samples after ECAE process improved remarkably, especially for ECAE‐PP/HDPE (90/10)‐O whose impact strength reached 91.91 kJ/m², 18.1 times higher than that of pure PP and 11.2 times higher than that of PP/HDPE (90/10). The mechanism of enhancing between HDPE and PP was discussed. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39759.     

Characterization and mechanical properties of exfoliated graphite nanoplatelets reinforced polyethylene terephthalate/polypropylene composites

Recently, graphene and its derivatives have been used to develop polymer composites with improved or multifunctional properties. Exfoliated graphite nanoplatelets (GNP) reinforced composite materials based on blend of polyethylene terephthalate (PET), and polypropylene (PP) compatibilized with styrene–ethylene–butylene–styrene‐g‐maleic anhydride is prepared by melt extrusion followed by injection molding. Characterization of the composites' microstructure and morphology was conducted using field emission scanning electron microscopy, transmission electron microscopy (TEM), X‐ray diffraction analysis (XRD), and Fourier transform infrared spectroscopy (FTIR). Tensile and impact strengths of test specimens were evaluated and the results showed maximum values at 3phr GNP in both the cases. Morphological studies showed that the GNPs were uniformly dispersed within the matrix. Results from XRD analysis showed uniformly dispersed GNPs, which may not have been substantially exfoliated. FTIR spectroscopy did not show any significant change in the peak positions to suggest definitive chemical interaction between GNP and the matrix. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40582.     

Polypropylene plasticization and photodegradation with a TiO2/poly(ethylene oxide)/methyl linoleate paint photocatalyst system

The photodegradation of polypropylene (PP) film was performed by a TiO₂/polyethylene oxide (PEO)/plant oil paint photocatalyst system. The photodegradation underwent two stages of development as follows: Initially PP reacted with linoleic acid radical originated from the photoreaction of plant oil component. Second, the linoleic acid graft‐polymer was decomposed, and then PP chain scission was caused. The process was studied using methyl linoleate (ML) in detail. The melting point of the 24 h‐photodegraded PP slightly decreased, and those of the 48 h‐ and 96 h‐ones drastically did as compared with the pristine PP. The crystallinity (χ_c) decreased at the 48 h photodegradation time and drastically increased at the 96 h one. The 24 h‐photodegraded PP showed the 77% Young's modulus, 88% tensile strength, and 103% strain at break values to those of the pristine PP. The ML graft‐polymerization and decomposition brought about the PP plasticizing and chemi‐crystallization, causing the PP degradation. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39909.     

Preparation and reaction kinetics of polypropylene‐graft‐cardanol by reactive extrusion and its compatibilization on polypropylene/polystyrene

Polypropylene‐graft‐cardanol (CAPP) was prepared by reactive extrusion with polypropylene (PP) and natural renewable cardanol, which improved the inherent defects of PP such as its chemical inertness and hydrophobicity. Moreover, the cardanol grafted onto PP resolved the degradation of PP during reactive extrusion and use. The effects of reactive extrusion on the change of the molecular structure of PP, the change in the free‐radical concentration during processing, and the compatibilization of CAPP on the PP/polystyrene (PS) composite materials were examined in this study. The constants of the grafting reaction rate at the beginning of reactive extrusion were also deduced. The results show that cardanol was grafted onto PP, and the p–π conjugate system in cardanol was observed to stabilize free radicals. The grafting reaction rate (R_g) at the initial stage of the grafting reaction process was calculated through the equation R_g = k_g[M·][Cardanol], where k_g is the constant of the apparent grafting reaction rate and [M·] is the concentration of free radicals in the reaction system. k_g first increased with the growth of temperature and then began to decrease when the temperature exceeded the critical temperature of 200°C. The mechanical properties showed almost no change after the samples were aged for 72 h. This was due to CAPP, which changed PP/PS to a ductile material from a brittle one. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39911.     

Effect of solid‐state shear milling on structure and properties of HDPE/UHMWPE blends

The structure and properties of HDPE/UHMWPE blends prepared through a pan‐milling reactor in solid state at ambient temperature were compared with the blends made by melt mixing. The changes of structure and properties of the blends were investigated by FTIR, melt flow index, mechanical properties, dynamic rheological measurement, DSC, and WAXD. DSC measurement illustrated that after pan‐milling treatment, the half‐width of the melting temperature became smaller. The more content of UHMWPE added in the blend, the more evident change was observed. Combined with the dynamic rheological analysis, it was proved that, the pan‐milling treatment can improve the compatibility of the HDPE/UHMWPE blends. X‐ray diffraction analysis showed that after pan‐milling treatment some ordered structure could be induced, but after heat treatment, the induced crystalline structure disappeared. The tensile properties of pan‐milled HDPE/UHMWPE blends also achieved improvement after pan milling treatment. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39916.     

Analysis of polyolefin compositions through near infrared spectroscopy

In this work, NIRS is employed to provide compositions of α‐olefin copolymers, allowing for evaluation of the effects of certain key process variables on the final NIR spectral responses of obtained polymer materials. This work also introduces a new temperature programmed analytical technique, which combines NIRS measurements with partial fractionation of α‐olefin copolymers. The new proposed technique can be used for evaluation of polyolefin compositions, as presented here for poly(propene/1‐butene) copolymers. Besides, preliminary results obtained from thermal fractionation experiments indicate that this new proposed experimental technique can be employed for characterization of comonomer sequence distributions of α‐olefin copolymers. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40127.     

Nonisothermal crystallization of highly‐filled polyolefin/calcium carbonate composites

Nonisothermal crystallization kinetics of highly‐filled polyolefin composites was studied by means of differential scanning calorimetry (DSC). Two types of commercial calcium carbonate based fillers (modified with stearic acid and nonmodified one) were used for our investigations. In order to evaluate the crystallization kinetics changes of composites, the Avrami theory modified by Jeziorny was used. Validity of mineral fillers modification with stearic acid has been proved by thermal analysis. Because of the suppression of the heterogeneous nucleation effect resulting from calcium carbonate with stearic acid modification, an increase in the processability of highly‐filled polyolefin cast films might occur. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 41201.     

Char barrier effect of graphene nanoplatelets on the flame retardancy and thermal stability of high‐density polyethylene flame‐retarded by brominated polystyrene

Graphene nanoplatelets (GNPs) with the char barrier effect were combined with brominated polystyrene (BPS) and antimony trioxide (Sb₂O₃) to improve the flame retardancy and thermal stability of high‐density polyethylene. Thermogravimetric analysis, limited oxygen index (LOI) testing, and vertical burning testing (UL‐94) showed that the presence of GNPs led to enhanced thermal oxidation stability and significantly reduced the flammability. The addition of 1 wt % GNPs to polyethylene/BPS–Sb (mass ratio = 92/6/2) led to UL‐94 grades from NG (first burning time > 30 s) to V‐2 (total burning time = 14 s), and the LOI value increased from 23.4 to 24.1%. The results of the pyrolysis products provided evidence that the GNPs restricted volatilization. The morphology of the chars also proved the formation of the char layer, which could act as a barrier to isolate the material from the flame and retard the vaporization of flammable gases via a tortuous pathway. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40520.     

Additives for ultraviolet‐induced oxidative degradation of low‐density polyethylene

Polyethylene (PE) is one of the most widely produced and widely used plastics in the world. Saturated hydrocarbons cannot absorb the energy of the light reaching earth, so the degradation process is rather slow; this, in return, causes disposal problems. On the other hand, it was observed that in the presence of oxygen and impurities in the polymer matrix, the degradation could be reduced to shorter time intervals. In this study, vanadium(III) acetyl acetonate (VAc), serpentine (SE), and Cloisite 30B (CL) were used as additives, both together and alone, and we followed the photodegradation of PE. The amount of VAc was kept constant at 0.2 wt %, whereas the amounts of SE and CL were varied between 1 and 4 wt %. The samples were irradiated by UV light for up to 500 h. Mechanical and spectroscopic measurements were carried out during certain time intervals to monitor the degradation. VAc containing PE showed the fastest degradation. The elongation at break values of these samples were reduced to half of the initial value of elongation at break within five days. Combinations of the CL and SE additives were also proven to accelerate the degradation of PE; this was followed by an increase in the carbonyl index, which was observed to be at least 10 times greater than that of pure PE. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43354.