基于Bagging-CVA的动态过程及质量相关故障检测

针对过程数据具有时序相关性以及过程故障是否影响产品质量的问题,提出一种基于Bagging思想和典型变量分析(CVA)的故障检测方法(Bagging-CVA).采用Bagging思想对建模数据随机抽样构成多组新的数据集,消除数据的时序相关性.分别在每组新的数据集基于CVA方法建立过程相关和质量相关的故障检测模型,同时监测...     

SSAE-KPLS: A quality-related process monitoring via integrating stacked sparse autoencoder with kernel partial least squares

Kernel partial least squares (KPLS) is widely employed to address the issue of nonlinearity inherent in complex industrial processes. However, KPLS can only extract shallow features from process measurements. This paper proposes a new quality-related process monitoring method via integrating stacked sparse autoencoder (SSAE) with KPLS (SSAE-KPLS). First, an SSAE model is employed to exploit the nonlinearity within process variables. Through SSAE, hierarchical features are learned to extract latent representations of process variables from multiple sparse autoencoder (SAE) layers. Second, the learned hierarchical features from SSAE are used as input, and the final quality variables are used as output. A KPLS model is then built to exploit the nonlinear relationship between the hierarchical features extracted from process variables and the final product quality for process monitoring. Third, Hotelling's $T^2$ and $Q$ statistics are employed to detect the quality-unrelated and quality-related faults, respectively. Finally, experiments on a numerical example and the commonly used industrial benchmark of the Tennessee Eastman process (TEP) are conducted to illustrate the efficacy and merits of the proposed SSAE-KPLS based quality-related process monitoring method by comparing it with other related methods.