Y型密封圈橡胶模设计

介绍了Y型橡胶模具的设计 ,重点对模具结构和模腔尺寸进行了分析和阐述 ,经生产验证 ,此模具结构合理 ,定位可靠 ,操作方便 ,从而为同类产品的设计提供了参考。     

中国橡胶工业崛起之思考

中国已经成为橡胶工业大国,不少产品名列世界前茅,橡胶工业已是占全国GDP 1%的制造业。从2000—2004年橡胶消耗量、汽车轮胎生产量、非轮胎制品用胶量等方面的统计数据中可以看出我国橡胶工业已经崛起,分析了崛起的原因,对存在的问题进行了思考,提出了解决的方法。     

Modern interpretation on the high-stretching of natural rubber attained by the classic ‘racking’ method

To investigate the mechanism of high elongation of natural rubber attained by the ‘racking method’, a strip of smoked-sheet was elongated up to 150 times in length, by stretching rapidly at room temperature and forcing to shrink at 75-80 °C repeatedly. On X-ray diffraction, a typical fibre pattern with an amorphous ring appeared already at ×10 (stretch ratio=10). The degree of crystallinity increased to the level of 17-18% at ×20 and turned to decrease after ×60, but the degree of crystallite orientation reached at a high level already at ×10 and did not change significantly and the half-height width of reflection profiles stayed almost at a constant level, while the Young's modulus increased up to ca. 300 MPa at ×100 and then fell rather discontinuously. It was assumed that some fractions of chain segments between entanglements were gradually broken in each step of stretching operation, rather than disentangled and slipped.     

Short fibre elastomer composites: effect of fibre length,orientation, loading and bonding agent

A series of short fibre reinforced styrene butadiene rubber (SBR) composites were prepared by incorporating sisal fibres of different lengths and different concentrations. The vulcanization behaviour and the properties of the vulcanizates were measured by the relevant ASTM procedures. The processing characteristics such as green strength and mill shrinkage were improved by the addition of fibres. The properties like tensile strength, tear strength, moduli at 10% and 20% elongations were found to be maximum for composites containing longitudinally oriented fibres of length 6 mm. Mixes containing 35 phr loading of fibres and bonding agent showed better mechanical performance than others. The failure behaviour of tensile and tear specimens have been analysed by scanning electron microscopy techniques. Paper presented at the poster session of MRSI AGM VI, Kharagpur, 1995     

A new ‘tailor-made’ methodology for the mechanical behaviour analysis of rubber-like materials: I. Kinematics measurements using a digital speckle extensometry

This paper is the first part of a work devoted to the setting-up of a methodology for the mechanical behaviour characterization of rubber-like materials, using a digital speckle extensometer. We present here the experimental approach, specific to large strain measurements. The proposed method is based on in-plane kinematics measurements using an optical extensometer. The whole two-dimensional field of in-plane displacements is obtained by a digital image processing. We discuss then the correlation calculations and how to achieve the optimal subset matching. Next, we specify how to derive the principal stretch ratios, and the accuracy on these components, issued from a subsequent numerical calibration.Finally, we present experimental data dealing with a carbon black, filled natural rubber, issued from uniaxial traction tests, pure shear tests, and tensile tests performed on double-edge notched tensile specimens.     

硅橡胶机械强度改进方法的研究

使用以硅橡胶为绝缘材料的新一代高压复合绝缘子是解决输变电线路污闪问题行之有效的方法，针对复合绝缘子用硅橡胶生产和运行中存在的主要问题，从添加补强材料白炭黑（最佳用量在35份左右）和改变硫化时间（最佳硫化时间8min）两方面入手进行试验，研究如何改善硅橡胶的机械强度尤其是抗撕裂强度。     

影响喷气燃料与橡胶相容性的因素

采用几种具有不同初始物理性能及不同丙烯腈含量、不同硫化剂和硫化程度的丁腈橡胶，考察了其配方和物理性能对采用不同工艺条件生产的喷气燃料的相容性。结果表明，喷气燃料与橡胶的相容性不仅与喷气燃料的加工工艺有关，而且与橡胶的组成及其制备工艺有关。采用非加氢工艺生产的喷气燃料与橡胶的相容性好于采用加氢工艺(特别是加氢裂化工艺)生产的喷气燃料。橡胶材料的初始力学性能的好坏并不完全决定其与喷气燃料相容性的好坏，橡胶材料的耐过氧化物侵蚀能力才是影响相容性好坏的主要因素。橡胶的组成和其制备工艺决定了橡胶在喷气燃料中萃取物的数量和组成，不同萃取物的综合作用给相容性带来不同程度的影响。用硫作硫化剂的橡胶虽然原始强度低于用过氧化物作硫化剂的橡胶，但前者与喷气燃料的相容性却远好于后者。     

A comparative study of short nylon fiber—Natural rubber composites prepared from dry rubber and latex masterbatch

A novel method for the preparation of short nylon fiber–natural rubber composites was developed in which short fibers chopped to approximately 6 mm were incorporated in the latex stage and processed into sheet form. By this method, mixing cycle time was reduced without compromising the fiber dispersion. Fiber breakage during mixing was reduced. The new composites when compounded with a dry bonding system based on hexamethylenetetramine, resorcinol and hydrated silica (HRH) showed improved modulus, tensile strength and abrasion resistance compared to conventional composites. Tear strength, resilience, and compression set were similar to the conventional composites. SEM analysis indicated better interaction between matrix and fibers in the case of latex master batch. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Prediction of the twisting moment and axial force in a circular rubber cylinder for combined extension and torsion based on the logarithmic strain approach

The scope of the present work is the application of a particular class of strain energy function, based on the logarithmic strain, for the prediction of the twisting moment and axial force of a rubber circular cylinder under combined extension and torsion. The strain energy function involves four material parameters three of which are determined by fitting published experimental data from simple tensile and compression tests of natural rubber. One of the parameters of the proposed model has physical meaning, and it is equal to one ninth of the initial modulus of elasticity of the material. Hence, the number of unknown parameters is reduced to three. The logarithmic strain energy function is then applied to a combined extension and torsion problem of a rubber circular cylinder to check its performance for more complicated deformations. The results are compared with corresponding experimental and theoretical solutions available in the literature to validate the proposed model. It is found that the proposed strain energy function apart from predicting the common modes of deformations is also capable to determine more complicated types of deformation. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Morphological aspects of rubber fracture and wear

Morphology of carbon black (CB)‐filled rubber was studied with AFM and SEM and the classification of filler agglomerates, based on their internal structure and filler–matrix interactions, has been proposed. It varies according to the activity of CB and the kind of rubber. It has been shown that fracture of rubber starts either inside filler agglomerates (de‐cohesion) or in a filler–matrix interphase (de‐adhesion) initiating wear of the material. Microscopic observations correlate well with TGA and EPR data of wear debris collected during friction of rubber. The increase of thermal stability of CB and the appearance of additional spin signals, respectively, for elongated samples or debris, are proposed to be associated with de‐cohesion or de‐adhesion of the agglomerates. New approach to the fracture of rubber called “fatal agglomerate concept” is presented. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008