顶盘铸件的倾斜浇注工艺设计与生产

针对大型顶盘铸件大平面心部易产生缩孔或缩松缺陷,采用刮板造型、浇口放置保温冒口及保温覆盖剂、倾斜浇注加强补缩等工艺措施,生产出符合质量要求的铸件.减少了因铸件补焊修整产生的费用,节约了钢液,降低了生产成本,为类似铸件的生产提供了借鉴方法.     

海洋隔水管涡激振动的三维数值模拟研究

流体场采用k-ω湍流模型进行三维CFD数值模拟,固体场采用基于三维实体单元的有限元方法进行模拟,通过一种新的方法实现流-固耦合交界面的无缝数据交换,参考Lehn(2003)长径比为482的模型实验完成隔水管流向与横向涡激振动的三维数值模拟。模拟结果与实验结果吻合良好,都反映了多阶振动模态特性。引入激发速度解释了多阶振动模态的现象。进一步分析表明,大长径比柔性隔水管发生涡激振动时流场尾流区涡的脱落呈现多种涡结构模式,尾涡动力特性在不同截面的变化体现出明显的三维特征。同时隔水管振动时出现非对称弯曲大变形现象,运动轨迹呈现变形的8字形。研究同时表明,顺流向的振动响应不可忽略。     

Application and Optimization of the Two-stage Riser Catalytic Cracking Technology

Abstract

The yields and the qualities of light oil can be improved markedly with the two-stage riser FCC technology (TSRFCC) which is characteristic of two-stage cracking, regenerated catalyst in relay, larger catalyst-to-oil ratio, short contact time, and flexible operation. In 2004, the TSRFCC technology was applied in Yumen Petrochemical Factory. After the revampment, although the feedstock processed was heavier and worse, the liquid yield still increased, the dry gas yield dropped, and the qualities of light oil were improved. While the operation of TSRFCC is much more flexible, the optimization of operation conditions was also investigated in order to make full use of this technology.     

一种双冒口活塞浇注工艺

双冒口浇注结构具有两个相互配合的冒口(分别称为主冒口和副冒口)。通过设置这两个冒口并合理设计其尺寸和位置,可以更有效地增强排气、补缩的效果,弥补单冒口浇注结构引起的活塞裙部的铸造缺陷,使活塞裙部更加致密,组织更加均匀,降低了活塞的废品率,提高了活塞的加工和使用性能。     

新型中和式调压井的涌浪计算

本文讨论了一种新型的中和式调压井，分析了与其它类型调压井相比，它所具有的优越性，同时得出了中和式调压井的涌浪计算程序，给出了程序中所需多数的确定方法，并提出了一种考虑升管惯性水头的方法，该程序对求解大井与升管分开的调压井特别适用，对于其它类型调压井，只要对程序稍作修改，同样适用．     

铸钢件保温冒口一件一型补缩整体功能的系统辨识

本文对铸钢件保温冒口-件-型补缩整体功能以及各影响因素的影响顺序进行了探讨;采用系统分析的方法进行该补缩整体影响因素的简略理论分析和量化;借助金属液渗流过程的模型建立冒口大小和冒口内收缩孔腔规律的隐式方程,通过大量实验进行该补缩整体功能的系统辨识,得到了整体功能与各影响因素的定量关系及影响顺序,为保温冒口的优化设计奠定了良好的模化基础。     

600MW变压运行直流锅炉水冷壁内螺纹管内壁换热特性的研究

本文阐述国产６００ＭＷ变压运行直流锅炉采用的φ２８×５．４１ｍｍ四头１２Ｃｒ１ＭｏＶ内螺纹管内壁换热特性的试验研究结果。试验参数范围为：压力Ｐ＝１３～２７ＭＰａ，质量流速Ｇ＝４００～１８００ｋｇ／ｍ２·ｓ，内壁热负荷ｑ＝２００～８００ｋｗ／ｍ２。蒸汽干度ｘ＝０～１．０。通过试验，得出了内螺纹管的壁温度变化规律和内壁换热系数的变化规律。根据试验数据总结出了内螺纹管内壁单相换热的准则方程和双相换热的准则方程，为锅炉的设计和运行提供了可靠的数据。     

非均匀来流下深海立管涡激振动响应研究

针对顶端张紧式深海立管的特点，采用简化后的振动模型，结合刚性圆柱体自激振荡与受追振荡实验数据，建立了深海立管在非均匀来流下涡激振动响应的简化分析模型。各阶模态的响应位移通过平衡涡激锁定区域内柱体的输入能量与非锁定区内流体阻尼的耗散能量计算得到。该模型能充分体现涡激振动现象中频锁范围、附加质量以及非线性流体阻尼等本质特点，且形式简洁，计算方便。通过与实验结果的对比显示，该模型是可行的。     

Modeling of partial oxidation in gas–solids downer reactors

Selective partial oxidations represent an important class of reactions in the process industry. Of particular interest is the partial oxidation of n‐butane to maleic anhydride (MAN), which is arguably the largest commercialized alkane partial oxidation process. Partial oxidation of n‐butane, which uses vanadium phosphorous oxide (VPO) as a heterogeneous catalyst, is believed to operate through a unique mechanism in which lattice oxygen oxidizes n‐butane selectively to MAN. Past work has shown that performing partial oxidation reactions in gas–solids riser configuration is realizable and commercially viable, which has lead to commercialization of this technology in the last decade. Though the riser configuration allows optimal and independent control of the oxidation and reduction steps, the riser unit suffers from solid backmixing at walls, which in turn result into lower conversion, nonoptimal selectivity and diminished overall yield of desired product. In recent years, there has been growing interest in downers involving cocurrent downflow of both solids and gas phases, hence offering relatively uniform flow characteristics. In this contribution, we explore through modeling the implications of effecting partial oxidation reactions in a downer (gas–solids cocurrent downflow) compared to that in a conventional riser reactor (gas–solids cocurrent up flow) operated under equivalent operating conditions. Further, we explore the operational space of downers for these reactions, suggesting ways for improving the productivity of downer for partial oxidation applications. © 2009 American Institute of Chemical Engineers AIChE J, 2010     

模数法设计金属型铸造铝活塞保温冒口

根据保温冒口的散热特征,引用有效散热系数修正凝固模数,进一步修正金属型铸造的凝固比得出金属型保温胃口方程式.并设计了东风EQ140汽车活塞的保温冒口.浇注实验结果显示:铸造工艺出品率提高到84.9%,显著提高了冒口有效补缩效率.