New Technology for Producing Molybdenum Wire Billets

On the basis of systematic studies of intense methods for metal forming, a production scheme has been developed, substantiated by experiment and realized for manufacturing molybdenum wire. The main stages are helical rolling of small rounded bars, vibratory drawing with induction heating of wire billets, and cold wire drawing with hydrodynamic introduction of lubricant and application to the tool of vibration in the transitional stages of the process (start-up, speed-up, slow-down, and stopping the pulling tool drive).     

Φ450轧机厚控系统的改造设计

介绍对轧机厚控系统的改造设计,详细描述其控制系统硬件构成、软件设计、控制模型的组成及特点。     

层流冷却在南钢中厚板卷厂的应用

轧后快冷，配合成份优化和控制轧制，可以使钢材获得良好的强韧性和焊接性能。本文介绍了南钢申厚板卷生产线上轧后控冷系统的选型、布置、结构特点、工艺特点和应用。该系统具有维护简单、控制灵活、冷却均匀、冷却能力强的特点，使南钢具备生产综合性能良好的钢板和钢卷的能力。并已经成功生产出X65管线钢和D36高强船板等高附加值产品。     

高合金铁基烧结材料在轧钢导位中的应用研究

本文研究了高合金铁基烧结材料在轧钢导位中的应用。实验表明,通过粉末冶金液相烧结技术,可以获得具有优良综合性能的制品,材料密度ρ≥7.5 g/cm3,硬度≥55 HRC,抗弯强度≥1 000 MPa,冲击韧度αk≥3.9 J/cm2,满足了轧钢导位辊的工作要求。材料利用率可达95%以上、降低了制备成本。使用寿命是普通轧辊寿命的3~6倍,适用于线材和小型型材的轧钢生产。     

用高梯度磁场净化轧钢废水

通过用高梯度磁场处理热轧厂废水的试验,得到了在试验条件下浊度(水中不溶物的含量)和铁的去除率,确定了最佳净化条件.在此条件下,能够有效去除废水中的不溶物和铁,经过处理的水质达到了工艺循环水的水质标准.     

Rolling contact fatigue behavior of sintered and hardened steels

Powder-metal-processed bearings and gears are finding increasing application because of their economical and technical advantages. The residual pores from the sintering operatives act as lubricant pockets and dampen sound and vibration. However, porosity also decreases the mechanical strength and reduces the life of components fabricated by powder processing relative to similar wrought components. The rolling contact fatigue behavior of sintered and heat treated steel rollers was investigated using a fatigue test machine designed and fabricated for that purpose. The powder-metal-processed and the wrought steel rollers that were tested had similar composition and hardness and were mated against wrought steel rollers of high hardness. The contact stress versus number of cycles to failure data showed that the wrought steel had a very high endurance limit under rolling contact fatigue compared to the sintered steels investigated. Rolling contact fatigue behavior was found to depend on the porosity present in the material. Large surface peeling failures and pitting type fatigue failures were observed in the sintered and hardened steels, while only pitting type failures were observed in the wrought steels     

家电产品常用板材的选用

本文首先介绍国内和日本、德国、俄罗斯等国冷轧薄钢板及镀锌薄钢板的牌号、标记识别及生产地及与我国家标准薄钢板牌号的相互之间的关系，并比较具体地介绍冷轧板的实效性、镀锌薄钢板的锌层特性等诸多方面的状况。从而帮助我们在设计、制造家电产品中，比较正确地选择合适的板材。     

孔型热轧时轧制力的实用计算公式

采用修正系数法,利用板材在带刻槽的冲头进行深冲与平面冲头下深冲时的接触压力的比值确定孔型影响系数,进而推导出孔型热轧时轧制力的实用计算公式.     

基于小波包和包络分析的滚动轴承故障自动诊断方法

提出了一种基于峭度-小波包-包络分析的滚动轴承故障自动诊断方法。首先用峭度系数判断是否出现故障,再针对故障轴承振动信号非平稳和调幅的特点,用小波包将信号分解到不同的节点上。然后将不同节点的重构信号做包络谱分析,将谱峰处的频率同滚动轴承内圈、外圈、滚珠、保持架等的故障频率进行对比分析,在此基础上,运用最小距离判别法则自动获得故障原因,从而实现滚动轴承故障的自动诊断。通过对实验中采集到的轴承振动信号进行分析,证明了该方法在轴承早期故障诊断中的有效性。