环氧胶粘剂及其胶接界面热氧老化机理研究

采用红外光谱、X射线光电子能谱和扫描电镜对环氧胶粘剂的热氧老化机理进行了研究。同时,对环氧胶接结构进行了力学性能分析,研究了热氧环境对其力学性能退化的影响。结果表明,环氧胶粘剂在热氧加速老化中发生的化学反应主要有后固化反应和氧化反应。热氧老化过程中,环氧胶中的羟基被氧化为醛基化合物,亚甲基被氧化为酰胺。热氧加速老化后的力学性能表明,环氧胶材料本体的耐老化性能好,界面粘接强度具有较好的稳定性。     

硝酸羟胺的热稳定性评估及热分解机理研究

为评估氧化剂硝酸羟胺的热稳定性,使用标准液体铝皿于3K/min、4K/min、5K/min加热速率下进行热分析。借助非等温DSC曲线的参数值,应用Kissinger法和Ozawa法求得热分解反应的表观活化能和指前因子,根据Zhang-Hu-Xie-Li公式、Hu-Yang-Liang-Xie公式、Hu-Zhao-Gao公式以及Zhao-Hu-Gao公式,计算硝酸羟胺的自加速分解温度和热爆炸临界温度,并对热分解机理函数进行了研究。设计了7条热分解反应路径,采用密度泛函理论B3LYP/6-311++G(d,p)方法对硝酸羟胺的热分解进行了动力学和热力学计算。计算结果表明,硝酸羟胺热分解的自加速分解温度TSADT=370.05K,热爆炸临界温度Tbe0=388.68K,Tbp0=397.54K,热分解最可几机理函数的微分形式为f(α)=17×(1-α)18/17。硝酸羟胺热分解各路径中,动力学优先支持路径Path 6、Path 5、Path 4和Path 1生成NO和NO_2,其次是Path 2、Path 7和Path 3生成N2和N_2O。温度在373K以下时,Path 1′反应无法自发进行,硝酸羟胺无法进行自发的热分解。从热力学的角度来看,硝酸羟胺在370.05K以下储存是安全的。     

大塑性变形工艺制备纳米晶过饱和固溶体的研究进展

合金在大塑性变形过程中能够形成纳米晶过饱和固溶体,呈现出不同于传统粗晶材料的微观结构和独特性能。近年来,纳米晶过饱和固溶体的形成机制及其热稳定性已成为国内外的一个研究热点。综述了大塑性变形工艺(如机械合金化法、高压扭转法等)制备纳米晶过饱和固溶体的研究概况,着重讨论分析了大塑性变形诱导纳米晶形成和固溶度扩展的几种机制及其局限性,简要介绍了纳米晶过饱和固溶体的热稳定性及其影响因素,最后对该领域今后的研究方向做出了分析和展望。     

非晶硅薄膜晶化方法

多晶硅薄膜由于具有较高的载流子迁移率和良好的光电性能,广泛应用于集成电路及光电器件中,尤其在太阳电池领域引起了广泛关注。多晶材料晶界处会发生载流子的复合,降低载流子寿命。结晶度与晶粒尺寸是多晶硅薄膜取得良好性能的关键因素,直接制备的多晶硅薄膜一般晶粒尺寸较小、晶界较多,所以常采用非晶硅晶化法制备出晶粒尺寸较大的多晶硅薄膜。介绍了几种常见的非晶硅薄膜晶化方法,总结了各种晶化方法的机理和制备的薄膜的物理性质。     

Recent Advances on 3D Printing Technique for Thermal‐Related Applications

Advances in ink formulation and printing techniques make producing material systems with new and versatile characteristics and functionalities possible. Additive manufacturing or 3D printing enables fabricating complex structures at a faster production rate using different types of materials for various applications. Recently, 3D printing methods are being studied for thermal‐related applications. In this paper, the authors review recent progress of materials and printing techniques for thermal application devices using composite materials.

     

Reactive Structural Materials: Preparation and Characterization

Reactive structural materials, which can serve both as structural elements as well as a source of chemical energy released upon initiation have emerged as an important class of metal‐based composites for use in various energetic systems. Such materials rely on a variety of exothermic reactions, from oxidation to formation of metal‐metalloid and intermetallic phases. The rates of these reactions are as important as the energy that may be released, in order for them to occur at the time scales compatible with the requirements of applications. Therefore, chemical composition, scale at which reactive components are mixed, and the structure and morphology of materials are important and can be controlled by the method of preparation and compaction of the composite materials. Methods of preparation of the composite structures are briefly reviewed as well as methods of characterization of their mechanical and energetic properties. In addition to common thermo‐analytical and static mechanical property measurements, dynamic tests of mechanical properties as well as ignition and combustion experiments are necessary to understand the fragmentation, initiation, and heat release expected for these materials when they are stimulated by an impact, shock, or rapid heating. Reaction mechanisms are studied presently for the thin layers and small samples of reactive materials initiated in carefully designed experiments. In other experiments, impact and explosive initiation are characterized for larger material compacts in the conditions imitating practical scenarios. Examples of results describing thermal, impact, and explosive initiation of some of the reactive materials are presented.

     

Magnetic Properties of Thermal Sprayed Tungsten Carbide–Cobalt Coatings

In the information age, the storage and accessibility of data is of vital importance. There are several possibilities to fulfill this task. Magnetic storage of data is a well‐established method and the range of materials used is continuously extended. In this study, the magnetic remanence of thermally sprayed tungsten carbide–cobalt (WCCo)‐coatings in dependence of their thickness is examined. Two magnetic fields differing in value and geometry are imprinted into the coatings and the resulting remanence field is measured. It is found that there are two effects, which in combination determine the effective value of the magnetic remanence usable for magnetic data storage.

     

A New Insight into Cross‐Sensitivity to Humidity of SnO2 Sensor

The efficiency of gas sensors varies enormously from fundamental study to practical application. This big gap comes mainly from the complex and unpredictable effect of atmospheric environment, especially in humidity. Here, the cross‐sensitivity to humidity of a SnO₂ sensor from local structural and lattice evolutions is studied. The sensing response of ethanol is found to be efficiently activated by adsorbing trace of water but inhibited as humidity increases. By X‐ray diffraction, pair distribution function of synchrotron and ab initio calculations, the independent effect of water and ethanol on lattice and local structure are clearly revealed, which elucidate the intricate sensing reactions. The formation of hydrogen bonds and repulsion of ethoxides play key roles in the structural distortions, and also in adsorption energies that are critical to the sensitive behavior. The results show the sensor performance coupled with local structural evolution, which provides a new insight into the controversial effects of humidity on SnO₂ sensors.     

隔热疏水功能涂料研究进展

目的 归纳隔热疏水涂料的功能实现方法,分析疏水隔热功能涂料在包装中的潜在的应用价值,为新型多功能涂料的制备及其在纸包装领域的应用提供参考和借鉴。方法 梳理并归纳阻隔型、反射型、辐射型等3种类型隔热涂料的工作原理及实现方式,系统介绍几种常见的疏水表面形成机理模型以及制备方法,综述疏水隔热功能涂料的应用研究进展。结果 涂料的制备以及涂布技术已经成熟,疏水隔热功能涂料可涂布于瓦楞纸箱、白卡纸等表面用于食品保温包装。结论 将隔热疏水功能涂料用于纸包装箱,用来保护温敏食品品质和节约冷链运输成本,具有巨大的潜力和广阔的发展前景。     

Q345B钢氧化铁皮的高温粘附性研究

热轧板带加热过程中高温氧化将直接影响氧化铁皮的结构、元素分布以及粘附性,进而间接影响后续除鳞效果以及粗轧和精轧后得到的成品钢板表面质量。本文利用Gleeble热模拟试验机模拟Q345B连铸坯粗轧前在1 150和1 250℃加热阶段的氧化情况,并结合拉伸试验研究了两个温度下氧化铁皮的表面形貌、次生氧化铁皮的裂纹以及氧化铁皮与基体界面处截面形貌和各合金的元素分布。研究表明：高温短时氧化生成的一次氧化铁皮粘附性小,仅微小变形即可完全剥离脱落;次生氧化铁皮粘附性大,但强度低,塑性差,易产生裂纹。此外,次生氧化铁皮与基体界面处反应生成的Fe₂SiO₄会改变氧化铁皮FeO内层的相间分布,对氧化皮起到钉扎作用,导致氧化皮的粘附性强,这增大了后续除鳞的难度。为改善钢板的表面质量,生产实践中建议在粗轧除鳞前控制钢板氧化铁皮界面温度高于Fe₂SiO₄凝固温度,以降低氧化铁皮与钢板基体附着力。