Epoxy resins toughened with in situ azide–alkyne polymerized polysulfones

To simultaneously improve the fracture toughness and heat resistance of a cured toughened epoxy resin along with a reduction in its viscosity during the mixing process, two novel polysulfone‐type polymers are synthesized via azide–alkyne polymerization for use as toughening agents. The epoxy resin toughened with these polymers by in situ azide–alkyne polymerization during the cure process, which shows excellent processibility and based on the significantly lower viscosity (61 and 62 cP) during epoxy mixing process than that of commonly commercial polyethersulfone (PES, 127,612 cP). The novel polysulfone‐type polymer toughened epoxy resin showed the advantage in excellent fracture toughness than the PES toughened epoxy. In addition, the glass transition temperature of the novel polysulfone‐type polymer toughened epoxy resin is similar to that of the neat one (～230 °C) and does not decrease, which implies excellent heat resistance of the toughened epoxy. These phenomena can be attributed to the formation of semi‐interpenetrating polymer networks comprising the epoxy network and the linear polysulfone‐type polymers. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45790.     

2008年我国热固性工程塑料进展

根据2008年国内公开发表的文献,综述了我国热固性树脂及塑料的开发研究状况。2008年我国热固性工程塑料的研究重点是大品种树脂的高性能化改性和新型结构热固性树脂的开发。利用纳米粒子、液晶聚合物等对传统热固性材料的改性取得了较多的成果,对互穿网络聚合物、梯度材料、特种功能材料的研究也有逐渐增多的趋势。     

Toughening of epoxy thermosets with nano-sized or micron-sized domains of poly(ethylene oxide)-b-poly(butadiene-co-acrylonitrile)-b-poly(ethylene oxide) triblock copolymers synthesized using room temperature ester coupling reaction

Poly(ethylene oxide)-b-poly(butadiene-co-acrylonitrile)-b-poly(ethylene oxide) (PEO-b-PBN-b–PEO) triblock copolymers with three different compositions were synthesized from poly(ethylene glycol) methyl ethers and carboxylic acid-terminated poly(butadiene-co-acrylonitrile) (CTBN) by ester coupling reaction at room temperature. The PEO-b-PBN-b-PEO was incorporated into anhydride cured epoxy thermosets to improve the fracture toughness by the formation of either nano-sized spherical micelles or micron-sized vesicles. The polymer chemical structure was confirmed by Fourier transform infrared spectroscopy, nuclear magnetic resonance, and gel permeation chromatography. The morphology of PEO-b-PBN-b–PEO within the epoxy thermosets was investigated using a transmission electron microscope, an atomic force microscope, and a scanning electron microscope. Also, we conducted impact testing and plane-strain fracture toughness testing to evaluate the fracture toughness in terms of the impact strength and the critical stress intensity factors (K_IC) for the modified epoxy thermosets. The results revealed that all the PEO-b-PBN-b-PEO triblock copolymers are more effective in the toughening of epoxy thermoset compare to CTBN. We found that the 5 wt% PEO-b-PBN-b-PEO modified epoxy thermoset containing micron-sized vesicles exhibited the highest K_IC, which was 3.23 times as high as the K_IC of pristine epoxy thermoset. Besides, the glass transition temperature remained and the tensile modulus did not reduce remarkably when the amount of PEO-b-PBN-b-PEO added into epoxy was 5 wt%.     

Thermal,mechanical, and dielectric studies on the DGEBA epoxy blends by using liquid oxidized poly(1,2‐butadiene) as a reactive component

Liquid oxidized poly(1,2‐butadiene) (LOPB) with multi epoxy groups is synthesized to modify diglycidyl end‐caped poly(bisphenol A‐co‐epichlorohydrin) (DGEBA) cured by 4,4′‐diaminodiphenyl sulfone (DDS). FTIR spectra shows that DGEBA and LOPB can be effectively cured by DDS, and the epoxide rubber particles are evenly distributed in the composites till their addition up to 20 wt % of DGEBA as seen from the scanning electron microscope (SEM). Their decomposition temperatures (Td) increase with the increase in LOPB addition at around 10 wt % of DGEBA while the Td for the composite containing 20 wt % LOPB of DGEBA is lower than that of the neat epoxy. The addition of LOPB improves their storage moduli and especially these values at temperatures higher above 150 °C; all the composites exhibit higher glass transition temperature (T_g) than that of the neat epoxy, and the maximum T_g reaches up to 255 °C for the composite containing 15 wt % LOPB of DGEBA. The incorporation of LOPB effectively decreases their dielectric constants and the composite with 10 wt % LOPB of DGEBA possesses the lowest one. The synergic improvements in their various properties are attributed to the networks formation via covalent linkage between the two phases in these reactive blends. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44689.     

Effects of amino‐functionalized carbon nanotubes on the properties of amine‐terminated butadiene–acrylonitrile rubber‐toughened epoxy resins

Amino‐functionalized multiwalled carbon nanotubes (MWCNT‐NH₂s) as nanofillers were incorporated into diglycidyl ether of bisphenol A (DGEBA) toughened with amine‐terminated butadiene–acrylonitrile (ATBN). The curing kinetics, glass‐transition temperature (T_g), thermal stability, mechanical properties, and morphology of DGEBA/ATBN/MWCNT‐NH₂ nanocomposites were investigated by differential scanning calorimetry (DSC), thermogravimetric analysis, a universal test machine, and scanning electron microscopy. DSC dynamic kinetic studies showed that the addition of MWCNT‐NH₂s accelerated the curing reaction of the ATBN‐toughened epoxy resin. DSC results revealed that the T_g of the rubber‐toughened epoxy nanocomposites decreased nearly 10°C with 2 wt % MWCNT‐NH₂s. The thermogravimetric results show that the addition of MWCNT‐NH₂s enhanced the thermal stability of the ATBN‐toughened epoxy resin. The tensile strength, flexural strength, and flexural modulus of the DGEBA/ATBN/MWCNT‐NH₂ nanocomposites increased increasing MWCNT‐NH₂ contents, whereas the addition of the MWCNT‐NH₂s slightly decreased the elongation at break of the rubber‐toughened epoxy. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40472.     

Improvement of epoxy thermosets using a thiol‐ene based polyester hyperbranched polymer as modifier

The anionic curing initiated by 1‐methyl imidazole of diglycidyl ether of bisphenol A with a hyperbranched polymer (HBP) containing long aliphatic chains in the structure were studied. The hydroxyl groups present as chain ends in the HBP structure played an important role in the curing kinetics, as demonstrated by differential scanning calorimetry, Fourier transform infrared spectroscopy and rheological studies. Properties such as shrinkage on curing and thermomechanical characteristics were also investigated. The structure of the HBP, which contains long aliphatic chains and reactive hydroxyl groups as chain ends, flexibilizes the network significantly, improving the impact resistance without notably affecting either the glass transition temperature or the microhardness of the modified thermosets. Copyright © 2012 Society of Chemical Industry     

Influence of very long aging on the relaxation behavior of flame‐retardant printed circuit board epoxy composites under mechatronic conditions

Very long aging times, up to 15,100 h (629 days) at 110°C, were achieved on flame‐retardant printed circuit board laminates commonly used in automotive design. This composite was fabricated from glass fibers embedded in an epoxy resin. Aging was performed in an oven under an air atmosphere at a temperature lower than the glass‐transition temperature. Temperature‐modulated differential scanning calorimetric analysis was used to investigate the influence of such aging on the glass‐transition phenomena. A new amorphous phase appeared during aging. By extending the analysis to samples collected at different thicknesses, we demonstrated the existence of a time‐dependent gradient of the properties. A skin–core structure was evidenced, and this slowed down oxidation and allowed physical aging to occur in the bulk sample. An exponential law described the variations of the glass‐transition of the new external compound. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 786‐792, 2013     

Curing copolymerization kinetics of styrene with maleated castor oil glycerides obtained from biodiesel‐derived crude glycerol

Kinetics of curing of maleated castor oil glycerides with styrene was studied by differential scanning calorimetry and rheology. The resin was synthesized from biodiesel‐derived crude glycerol. Curing rates were fitted to several empirical models (autocatalytic model, Kamal's model and a model with vitrification). The three models showed a good fitting with experimental data at conversions lower than 0.55 for temperatures ranging from 30 to 50°C. However, the model that includes vitrification showed a better fitting in the entire range of conversions and the same temperatures. At higher temperatures (50–60°C), some deviations were observed for the three models at low and high conversions. Gel times were obtained from rheological studies and the apparent activation energies were calculated thereof. Gel times were 300–2700 s. The values of apparent activation energy obtained for this castor oil‐based copolymer (47.2–52.3 kJ/mol) were within range of commercial unsaturated polyester resins. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41344.     

Epoxide‐terminated hyperbranched polyether sulphone as triple enhancement modifier for DGEBA

Epoxide‐terminated hyperbranched polyether sulphones (EHBPESs) with different backbone structures were synthesized and used as tougheners for diglycidyl ether of bisphenol‐A (DGEBA) curing system, which result in nonphase‐separated cured networks. Effects of backbone structure (at comparable degree of polymerization) and loading contents on the mechanical and thermal properties of cured hybrids were investigated. The hybrid containing EHBPES3, which has the most flexible backbone, shows the best mechanical performance and highest glass transition temperature (T_g). Compared with unmodified system, the impact strength, tensile strength, elongation at break of the hybrid containing 5% EHBPES3 increased by 69.8%, 9.4%, and 60.2%, respectively. The balanced improvements were attributed to the increased crosslink density and fractional free volume as well as the unique inhomogeneous network structure because of incorporation of hyperbranched modifiers with proper structure and loading contents. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41910.     

Biobased composites prepared by compression molding with a novel thermoset resin from soybean oil and a natural‐fiber reinforcement

Biobased composites were manufactured with a compression‐molding technique. Novel thermoset resins from soybean oil were used as a matrix, and flax fibers were used as reinforcements. The air‐laid fibers were stacked randomly, the woven fabrics were stacked crosswise (0/90°), and impregnation was performed manually. The fiber/resin ratio was 60 : 40. The prepared biobased composites were characterized by impact and flexural testing. Scanning electron microscopy of knife‐cut cross sections of the specimens was also done to investigate the fiber–matrix interface. Thermogravimetric analysis of the composites was carried out to provide indications of thermal stability. Three resins from soybean oil [methacrylated soybean oil, methacrylic anhydride modified soybean oil (MMSO), and acetic anhydride modified soybean oil] were used as matrices. The impact strength of the composites with MMSO resin reinforced with air‐laid flax fibers was 24 kJ/m², whereas that of the MMSO resin reinforced with woven flax fabric was between 24 and 29 kJ/m². The flexural strength of the MMSO resin reinforced with air‐laid flax fibers was between 83 and 118 MPa, and the flexural modulus was between 4 and 6 GPa, whereas the flexural strength of the MMSO resin reinforced with woven fabric was between 90 and 110 MPa, and the flexural modulus was between 4.87 and 6.1 GPa. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010