Prolong the durability of La2Zr2O7/YSZ TBCs by decreasing the cracking driving force in ceramic coatings

Service lifetime and thermal insulation performance are both crucial for the application of thermal barrier coatings (TBCs). In this study, layered structure design under equivalent thermal insulation conception is introduced to lower the cracking driving force in TBCs, and with the goal of prolonging TBCs lifetime. Three groups of layered LZO/YSZ TBCs were designed with same thermal insulation of 500?μm YSZ, the LZO layers were deliberately designed with different initial elastic modulus. Virtual crack closure technique (VCCT) calculation result showed that the energy release rates at the crack tips are 28.2, 22, and 18.8?N/m corresponding to the initial elastic modulus of 70, 60, and 50?GPa. After gradient thermal cyclic tests with surface temperature of 1300?°C, TBCs with lowest initial elastic modulus showed the longest lifetime, and more than double of pure YSZ TBCs. This study provides a new option for the improvement of TBCs lifetime.     

Laccase‐mediated grafting of polyphenols onto cationized cotton fibers to impart UV protection and antioxidant activities

Enzyme‐mediated in situ functionalization of cotton fibers was studied using laccase. Caffeic acid and morin were used as reactive phenolic substrates for laccase and further employed to the modification of fiber surfaces. Laccase‐mediated oxidation and polymerization reactions of caffeic acid were monitored by ultraviolet–visible spectroscopy. During the wetting process, initial cationization of fiber surfaces using poly(diallyldimethylammonium chloride) followed by enzymatic treatment with phenolic substrates resulted ineffective polymer grafting evidenced by high color stability. Changes of fiber surface properties by polymer grafting, such as morphology and hydrophilicity/hydrophobicity, were tested using scanning electron microscopy and gravimetric absorption tests. An acceptable level of color resistance to washing stress was obtained on caffeic acid treated samples, and a high level of rubbing resistance was obtained on samples treated with both caffeic acid and morin. Regarding the ultraviolet protection test, the cationized and enzymatically functionalized samples showed a very good protection grade (ultraviolet protection factor = 25). Finally, the antioxidant activity test of the modified fibers presented an improvement for radical scavenging potential due to the phenolic compounds incorporated to cotton fibers by laccase‐mediated catalysis. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45801.     

Electrophoretic deposition of fiber hydroxyapatite/titania nanocomposite coatings

Hydroxyapatite/titania nanocomposite coatings were electrophoretically deposited from ethanolic suspensions of titania and fiber shaped hydroxyapatite (FHA) nanoparticles. Triethanolamine (TEA) was used to enhance the colloidal stability of particles in suspensions. Electrophoretic deposition (EPD) was performed using the suspensions with different concentrations (wt%) of titania/FHA particles. EPD rate decreased more rapidly with time for suspensions with higher wt% of FHA due to the higher voltage drop over the deposits shaped from them. Stacking of long FHA particles on the substrate during EPD resulted in the formation of coarse pores in the deposits. It was found that titania nanoparticles can more efficiently infiltrate through and fill the pores in TEA containing suspensions due to the stronger electrostatic repulsion force between pore walls (FHA) and titania nanoparticles in them. The coatings deposited from the suspensions with 50 wt% of FHA or more did not crack during drying due to the significant reinforcement action provided by high wt% of FHA in them. Nanocomposite coatings deposited from TEA containing (2 mL/L) suspensions with 50 and 75 wt% of FHA had the best corrosion resistance in simulated body fluid (SBF) solution due to their crack-free microstructure and efficiently filled pores.     

Comparative study of Ti-C-Ni-Al,Ti-C-Ni-Fe,and Ti-C-Ni-Al/Ti-C-Ni-Fe coatings produced by magnetron sputtering,electro-spark deposition,and a combined two-step process

Comparative study of Ti-C-Ni-Fe, Ti-C-Ni-Al, and Ti-C-Ni-Al/Ti-C-Ni-Fe coatings obtained by electro-spark deposition (ESD) using TiCNi electrode, magnetron sputtering (MS) of TiCNiAl target, and a combination of these methods (MS-ESD) was carried out. The coating microstructures and elemental compositions were studied by means of X-ray diffraction, scanning electron microscopy, energy-dispersive spectroscopy, and glow discharge optical emission spectroscopy. The materials were tested in terms of their hardness, elastic modulus, elastic recovery, crack resistance, friction coefficient, and wear resistance under sliding, impact and abrasive conditions, as well as corrosion- and oxidation resistance. The work demonstrated that the utilization of a combined two-step MS-ESD technology permits to obtain bilayers made of Ti-C-Ni-Al/Ti-C-Ni-Fe coatings with improved crack-, wear- and oxidation resistance compared with their single-layered Ti-C-Ni-Al counterparts deposited by MS, and with reduced friction coefficient and enhanced corrosion resistance compared with ESD Ti-C-Ni-Fe coatings.     

Microstructure assessment of suspension plasma spraying coatings from multicomponent submicronic Y-TZP/Al2O3/SiC particles

In this research, Suspension Plasma Spraying (SPS) technique was used for the thermal deposition of a multicomponent mixture made up of an Y-TZP/Al₂O₃ matrix with SiC particles. Two suspensions of Y-TZP and Al₂O₃ with different SiC particles content (6?wt% and 12?wt%) were tested as feedstocks in the SPS process. Three stand-off distances were varied in order to assess coating microstructure and evaluate the presence of SiC in the final coatings. Coatings were characterised in terms of porosity, microstructure and phase distribution. The estimate of the amount of SiC in the coating was carried out by XRD technique.Findings showed typical cauliflower-like SPS microstructure which intensifies with stand-off distance. Coatings porosity varied significantly between 8% and 25% whereas minimum porosity was found for the intermedium stand-off distance of 40?mm.Microstructure analysis also revealed the presence of SiC particles in the coatings which was confirmed by EDX analysis, overall XRD tests as well as TG analysis. Finally, evaluation of SiC content in the final coatings by means of XRD analysis showed that most of SiC particles (c.a 80%) of the feedstocks were preserved in the final coatings.     

桐油基水性聚氨酯乳液的合成及性能

采用从桐油自制的桐酸甲酯酸酐MEA和1,4-丁二醇反应,制备了桐油基多元醇TBPO,并进一步以TBPO、异佛尔酮二异氰酸酯和二羟甲基丙酸为原料,制备了桐油基水性聚氨酯乳液。采用红外光谱仪对MEA、TBPO和水性聚氨酯进行了表征,验证了产物的结构与预测相符,对水性聚氨酯的热性能及乳胶粒直径及分布进行了表征。结果表明,以桐酸甲酯酸酐为原料可以制备具有耐热性好、粒径分布窄的水性聚氨酯乳液,该水性桐油基聚氨酯可用作水性涂料。     

Adhesion mechanisms of enamel–varnishes on copper: Adhesion promoter versus corrosion inhibitor

The role of adhesion promoters, copper oxidation, and thermal aging in the adhesion mechanism of enamel on copper winding wires is investigated. Evidence is presented on the predominant role of the copper oxide at the interface in the wire–enamel adhesion phenomena. The oxidation process and the copper oxides stability at the interface are seen to strongly depend upon the thermal aging of the wire and the nature of both the enamel and the promoter. Atomic force and scanning electron microscopy analyses show that so‐called promoters act more efficiently as corrosion inhibitors than as adhesion enhancers. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 952–958, 2003     

Interplay of the phase and the chemical composition of the powder feedstock on the properties of porous 8YSZ thermal barrier coatings

Some chemical impurities enhance sintering kinetics of ceramic Thermal Barrier Coatings (TBCs) which can cause their premature failure during operation in gas turbine engine by causing reduction in coating’s strain compliance as well as faster bond-coat oxidation due to increased thermal conductivity. Certain chemical impurities are also believed to suppress resistance to tetragonal to monoclinic phase transformation in 8YSZ, which can also be an important factor regarding TBC’s performance. Most of the impurities and some of the monoclinic phase present in the powder feedstocks can survive into the as-sprayed coating. Therefore, there is a general trend towards OEMs requiring the lowest amounts of chemical impurities and the lowest amounts of monoclinic phase in the powder feedstocks. This paper presents a comprehensive investigation aimed at understanding the role and the relative importance of the chemical and phase purities of the powder feedstock for the properties and performance of thick 8YSZ TBCs.     

Dual-phase rare-earth-zirconate high-entropy ceramics with glass-like thermal conductivity

A series of rare earth zirconates (RE₂Zr₂O₇) high-entropy ceramics with single- and dual-phase structure were prepared. Compared with La₂Zr₂O₇ and Yb₂Zr₂O₇, the smaller “rattling” ions (Yb³⁺, Er³⁺, Y³⁺) have been incorporated into pyrochlore lattice in (La_0.2Nd_0.2Y_0.2Er_0.2Yb_0.2)₂Zr₂O₇ (LNYEY) while larger ions (La³⁺, Nd³⁺, Sm³⁺, Eu³⁺) incorporated into fluorite lattice in (La_0.2Nd_0.2Sm_0.2Gd_0.2Yb_0.2)₂Zr₂O₇ (LNSGY). Due to high-entropy lattice distortion and resonant scattering derived from smaller ions Yb³⁺, Er³⁺, and Y³⁺, LNYEY shows a lower glass-like thermal conductivity (1.62-1.59 W m^-1 K^-1, 100-600℃) than LNSGY (1.74-1.75 W m^-1 K^-1, 100-600℃). Moreover, LNYEY and LNSGY exhibit enhanced Vickers’ hardness (LNYEY, H_v = 11.47 ± 0.41 GPa; LNSGY, H_v = 10.96 ± 0.26 GPa) and thermal expansion coefficients (LNYEY, 10.45 × 10^-6 K^-1, 1000℃; LNSGY, 11.02 × 10^-6 K^-1, 1000℃). These results indicate that dual-phase rare-earth-zirconate high-entropy ceramics could be desirable for thermal barrier coatings.     

Research and prospect of ceramics for automotive disc-brakes

This article mainly discusses the research status and development trends of ceramics for automotive disc-brakes. According to the ceramic disc-brakes, various properties and characteristics, including fracture toughness, strength, compactness, corrosion resistance, wear resistance, micro-morphology, and thermal stabilities are analyzed. In the field of disc-brakes research, the research directions of the ceramics, including high-temperature performance, bionic structure, layered structure, porous structure, eutectic performance, superhard structure, and machinability are analyzed. The analysis of ceramics is expected to find disc-brake materials in line with the future development trends.