Comparison between Ni-Cr-40vol%TiC wear-resistant plasma sprayed coatings produced from self-propagating high-temperature synthesis and plasma densified powders

Plasma sprayed Ni-Cr-40vol%TiC coatings produced from powders obtained by self-propagating hightemperature synthesis (SHS) and plasma densification (PD) processes are characterized. Chemical composition, microstructure, and mechanical properties, such as microhardness and wear resistance, are evaluated and compared. SHS coatings exhibit good sliding wear performance. The exact stoichiometry of titanium carbide inclusions in the metallic matrix affects the dimension of the crystal lattice parameter and was investigated by examining the shift of x-ray diffraction (XRD) peaks of the TiC. A value of the combined carbon/titanium ratio of about 0.6 was calculated for both powders, thus excluding the influence of the stoichiometry of the carbide inclusions on the wear properties of the coatings.     

Thermal spraying of biomaterials

Osteoconductive hydroxyapatite coatings for metallic endoprostheses for hip and knee joint replacement provide a state-of-the-art template for enhanced in-growth of bone cells. However, the high temperature of the plasma jet leads to large scale dehydroxylation and decomposition of the starting powder. A model is being developed to explain the formation of chemically and mechanically inhomogeneous porous calcium phosphate coatings deposited by atmospheric plasma spraying onto titanium alloy substrates. In addition the biofunctionality is being discussed of titania bond coats and their influence on the in vivo performance of hydroxyapatite-titania duplex coating systems.     

环保高性能防腐涂料驱动未来市场

介绍了防腐涂料的新品种和防腐体系的选择,指出了我国防腐涂料的发展趋势。     

汽车防护条塑料件的涂装工艺及设计

介绍了汽车防护条的预处理工艺、涂装工艺及设计原则,列举了防护条涂装工艺的应用实例。     

Direct current bias applied to hot flame diamond deposition produces smooth low friction coatings

As-deposited diamond coatings generally have a high surface roughness which results in a high friction coefficient and extensive wear of the counter material in sliding contact. Therefore several methods for smoothening diamond coatings have been proposed, such as laser polishing, molten metal etching, thermochemical polishing and mechanical polishing. All these methods have some disadvantage e.g. long processing time or high processing temperature. Furthermore, they are all post-deposition treatments i.e. the manufacture of these coatings requires at least two processing steps, deposition and smoothening. With the present method which combines d.c. bias with hot flame diamond deposition, a smooth diamond surface is produced during the actual growth of the film. No post-deposition treatment is necessary. The surface roughness is not dependent on the coating thickness which means that thick coatings with smooth surface can be produced. In fact, the method has a smoothening effect, i.e. rough surfaces can be made smooth. The method is comparable to conventional hot flame deposition of diamond as to growth rate and cost of producing the coatings. The coatings have a nano-crystalline structure and a surface roughness of Ra = 25 nm, and result in a friction coefficient of 0.1 or less in dry sliding and about 0.05 in water-lubricated sliding against cemented carbide. Their wear resistance is virtually the same as that of conventional diamond films.     

紫外光固化聚合物涂层的原位光稳定化研究

选用实验室制备的四种新型反应型受阻胺类光稳定剂(r-HALS):4-甲基丙烯酰氧基-2,2,6,6-四甲基哌啶醇酯(MTMP)、4-丙烯酰氧基-2,2,6,6-四甲基哌啶醇酯(ATMP)、4-甲基丙烯酰氧基-1,2,2,6,6-五甲基哌啶醇酯(MPMP)和4-丙烯酰氧基-1,2,2,6,6-五甲基哌啶醇酯(APMP),实现了紫外光固化聚合物涂层(膜)的原位(in situ)光稳定化。通过室内人工光老化实验和在光氧化过程中黄度指数(Yellowness Index,YI)的监测,再与典型的商用HALS(Tinuvin770和Tinuvin292)进行平行实验对比,考察了r-HALS对紫外光固化聚合物涂层的光防护效果,探索一条紫外光固化聚合物涂层原位(in situ)光稳定化的新途径。     

自干型有机硅耐烧蚀涂料制备及性能研究

针对室外露天使用的大型高温燃烧炉设备的表面防护,研制一种能够室温自干的有机硅耐烧蚀涂料。以特种环氧改性有机硅树脂作为成膜树脂,复配可熔融陶瓷粉、金属粉、耐高温填料制备有机硅耐烧蚀涂料。结果表明,所制备涂料适合在户外大面积施工应用,能在室温条件下自然干燥,无需高温加热固化,具有优异的耐热性与耐烧蚀性,可在500℃高温环境下长时间使用,可短时承受1000℃高温火焰烧蚀,并展现良好的耐中性盐雾与耐湿热性能,满足在室外大型高温燃烧炉设备表面施工与应用要求。     

国内外环氧树脂的生产现状及应用进展

本文阐述国内外环氧树脂发展动向及应用进展。     

Copper‐Free Clickable Coatings

The copper‐catalyzed azide–alkyne 1,3‐dipolar cycloaddition (CuAAC) is extensively used for the functionalization of well‐defined polymeric materials. However, the necessity for copper, which is inherently toxic, limits the potential applications of these materials in the area of biology and biomedicine. Therefore, the first entirely copper‐free procedure for the synthesis of clickable coatings for the immobilization of functional molecules is reported. In the first step, azide‐functional coatings are prepared by thermal crosslinking of side‐chain azide‐functional polymers and dialkyne linkers. In a second step, three copper‐free click reactions (i.e., the Staudinger ligation, the dibenzocyclooctyne‐based strain‐promoted azide–alkyne [3+2] cycloaddition, and the methyl‐oxanorbornadiene‐based tandem cycloaddition?retro‐Diels?Alder (crDA) reaction) are used to functionalize the azide‐containing surfaces with fluorescent probes, allowing qualitative comparison with the traditional CuAAC.     

线型双酚A酚醛树脂的合成

对线型双酚A酚醛树脂的合成工艺及催化剂浓度、种类、反应时间、醛酚比等影响因素进行了研究。结果表明,随着反应物醛酚比的增大,产物中残留的BPA量呈下降趋势,软化点先上升后下降,在1.2左右出现峰值;随反应时间延长,产物的软化点升高,分子质量增大,残留BPA量减少,分子质量分散性增加;催化剂用量增大,分子质量增大,软化点增高,残留BPA含量降低。合理的催化剂用量为m(BPA)∶m(催化剂)=100∶20。以合成的BPAN代替双氰胺(D ICY)作环氧树脂EB454A80的固化剂,在相同的固化工艺条件下,固化物的Tg提高近12℃。