基于集成神经网络的多故障诊断方法

铝电解过程是一个非线性、多耦合、时变和大时滞过程,受强电场、强磁场、强热场交互干扰,形成了复杂多变的槽况特征,故障种类繁多,发生频繁,有效地故障预报和诊断,对电解系列平稳供电,节约电能、提高铝的产量和质量有重要意义。根据铝电解过程故障特点,提出了基于主成分分析的集成神经网络铝电解多故障诊断方法,建立分层故障诊断模型结构,包括子神经网络层和决策融合神经网络层,子神经网络模块采用了改进型的Elman神经网络,强化信息的记忆功能,并通过主成分分析优化了神经网络结构;决策融合神经网络通过各子网络传递的相关信息,进一步验证对子神经网络诊断结果和复合故障进行综合决策。仿真结果表明,具有良好的诊断效果,验证了该故障诊断方法的可行性和有效性。     

Aluminum. II. Derivation of C v0from C p and comparison to C v0 calculated from anharmonic models

The specific heat at constant pressure, C _p, of aluminum measured by Ditmars, Plint, and Shukla has been reduced to the volume V ₀ appropriate for 0 K employing the Murnaghan equation. The C _v0 thus obtained is compared with the theoretical C _v0 calculated in the harmonic and the lowest-order anharmonic approximation from three different pseudopotentials (Harrison, Ashcroft, and Dagens-Rasolt-Taylor) as well as a phenomenological Morse potential. The higher-order ( ⁴) anharmonic contributions are calculated from the same nearest-neighbor Morse potential as in the lowest-order anharmonic theory. The role of the vacancy and the higher-order anharmonic contributions to C _v0 has been examined and we conclude that the ⁴ contributions to C _v0 are much smaller than the vacancy contribution. After removal of the vacancy contribution, the reduced C _v0 is found to be in excellent agreement with the Ashcroft and Harrison pseudopotentials as well as the Morse potential including the ² and ⁴ contributions to C _v0.     

空心铝型材挤压过程计算机仿真系统

试开发了一套基于计算机辅助设计和数值模拟的空心铝型材挤压过程计算机仿真系统,它涵盖了模具工艺设计的全过程,可以集成原有的和新建立的工艺设计知识。该系统包括空心型材挤压模具及坯料的参数化几何造型模块,并能分析分流桥的截面形状、分流孔的布置、焊合室的高度、工作带长度和阻流或者助流结构对金属流速分布的影响,模具的弹性变形对工作带有效长度和模孔尺寸的影响。     

Continuous electromagnetic separation of inclusion from aluminum melt using alternating current

A novel scheme about the continuous electromagnetic purification of aluminum melt was put forward based on the utilization of a square separation pipe and a 50 Hz alternating current to produce electromagnetic force. It is experimentally found that with electrical current of 400 A/cm^2, it takes only 10 s to remove 95% inclusion from aluminum melt. Comprehensive numerical simulations were carried out to investigate the dynamics mechanisms behind the process. The results show that the removal of inclusion is attributed to the cooperative effects of electromagnetic buoyancy and the secondary flow induced by the rotational electromagnetic force, and the removal efficient increases with the size of inclusion and the electrical current imposed. Theoretical predictions on the distribution and removal efficiency of inclusion were supported by the experiments.     

Improving antibacterial,biocompatible, and reusable properties of polyvinyl chloride via the addition of aluminum alkoxides

Global bacterial infections associated with conventional polyvinyl chloride (PVC) medical devices place a heavy burden on healthcare systems and thus it will be desirable if medical devices are made from antimicrobial PVC. There are numerous studies focusing on polymer surface modifications to either leach antimicrobial agents or kill pathogenic microbes upon direct contact. In this work, mannitol fumarate ester-based aluminum metal alkoxide (MFE-Al) additive was developed to confer simultaneously improved antibacterial property and enhanced high temperature sterilization resistance of the resultant PVC. Data obtained confirm that the MFE-Al stabilized PVC sheets significantly inhibit 98% bacterial growth. They also show biocompatibility with cultured H9C2 cardiomyocytes and hemocompatibility in vitro. Dry heat sterilization is generally not suitable for PVC medical wares due to their poor thermal compatibility. Surprisingly, our antimicrobial-biocompatible PVC can maintain stability at 180°C for 90 min. Such a high thermal stability indicates the MFE-Al stabilized PVC can endure 90 cycles of dry-heat sterilization without significant damage. This study may provide a solution to reduce PVC medical waste for a maximum benefit without compromising human health or the environment.     

Study on diffusion welding SiCp/ZL101 with Cu interlayer

Through the vacuum diffusion welding SiCp/ZL101 aluminum with Cu interlayer,the effect of welding parame-ter and the thickness of Cu on the welded joint property was investigated,and the optimal welding parameters were putforward at the same time.The microstructure of joint was analyzed by means of optical-microscope,scanning electron mi-croscope in order to study the relationship between the macro-properties of joint and the microstructure.The results showthat diffusion welding with Cu interlayer could be used for welding aluminum matrix composites SiCp/ZL101 successfully.     

石英砂的相变与换向器套筒铸件的变形

用呋喃树脂石英砂工艺生产牵引电机换向器套筒出现变形、裂纹等铸造缺陷,是由石英砂相变膨胀引起,后用高铬刚玉砂代替石英砂得到解决.     

实现铝锭堆垛、称量、打包一体化控制系统

国内大多数铝锭生产企业在铝锭打包过程中。均采用人工作业方式。为此，根据铝锭生产工艺和技术要求以及现代科学生产管理理念。探讨铝锭称量、堆垛、打包一体化控制系统的研究，其主导思想是在原有的铝锭堆垛机控制系统上，实现铝锭自动化流水作业的功能，改变原有的铝锭生产作业方式。     

On certain aspects of strain rate sensitivity of sheet metals

The formability of a material depends upon the strain hardening and strain rate hardening of the material. In this study, constitutive parameters using the power law constitutive equation are determined for six different strength steels and two aluminum alloys over different strain ranges, including approximations of the postuniform elongation range. Constitutive parameters are found to be different at different strain ranges. The strain hardening of steels increases with strain at low strain levels (less than 5%) and decreases at high strain levels (greater than 10%). Strain rate hardening decreases with strain for all steels and aluminum alloys. Uniform elongation depends only on strain hardening, and postuniform elongation depends only on strain rate hardening. However, the total elongation depends on both strain hardening and strain rate hardening.     

热处理对多孔铝合金压缩吸能性能的影响

采用渗流铸造工艺 ,制备了Al Si系多孔铝合金 ,讨论了其压缩变形特征及能量吸收性能 ,分别对ZL10 1、ZL111两种多孔铝合金进行T6热处理 ,研究了热处理对这两种多孔铝合金压缩吸能性能的影响。研究结果表明 ,热处理能够提高多孔铝合金的能量吸收能力 ,对屈服强度及能量吸收效率也有显著的影响 ,为提高多孔铝合金的压缩性能 ,应尽可能施行热处理