对“垃圾衍生燃料”RDF之探析

当前,我国水泥工业在可燃废弃物应用技术方面都还处于一家一户、自制自用、效率极低的初级阶段。发达国家的替代燃料:“垃圾衍生燃料”RDF、“固体回收燃料”SRF、“次煤”Subcoal和“纸塑垃圾衍生燃料”RPF制成的原材料都是可燃废弃物,只是处理工艺技术不同或者由垃圾中分拣出的可燃废弃物不同,制成颗粒状衍生燃料的品质不同,这些都可以替代部分甚或替代全部化石燃料在水泥窑炉中应用。我国大力发展“替代燃料”产业,有助于水泥工业消纳更多的“可燃废弃物”,为改善环境尤其是城镇环境和面貌,为我国的节能减排和绿色高质量发展发挥更大的作用。     

A simulation study of reduction kinetics for sponge iron production in a rotary hearth furnace

ABSTRACT

A mathematical model has been developed by coupling genetic algorithm (GA) with heat and material balance equations to estimate rate parameters and solid-phase evolution related to the reduction of iron ore-coal composite pellets in a multi-layer bed Rotary hearth Furnace (RHF). The present process involves treating iron ore-coal composite pellets in a crucible over the hearth in RHF. The various solid phases evolved at the end of the process are estimated experimentally, and are used in conjunction with the model to estimate rate parameters. The predicted apparent activation energy for the wustite reduction step is found to be lower than those of the reduction of higher oxides. The thermal efficiency is found to decrease significantly with an increase in the carbon content of the pellet. Thermal efficiency was also found to increase mildly up to three layers. Multilayer bed remains as a potential design parameter to increase thermal efficiency.     

Ceramics composites from iron ore tailings and blast furnace slag

The search for materials and methods capable of reducing human impacts on the environment is of utmost importance nowadays. This study's primary purpose was to analyze the technical feasibility of ceramic composites production utilizing Fundão Dam's Iron Ore Tailings (IOT), Blast Furnace Slag (BFS) from charcoal, and Foundry Sand (FS) as partial substitutes for the traditional raw materials – sand and clay – for application in building industry materials. The composites were molded in rectangular specimens and fired at temperatures of 900, 950, 1000, 1050, and 1200 °C. The developed materials were analyzed and characterized by X-Ray Diffraction (XRD), Scanning Electron Microscopy (SEM), Energy Dispersive Spectroscopy (EDS), Thermogravimetry (TGA), and Differential Thermal Analysis (DTA). The obtained materials had flexural strength modulus of up to 12.19 MPa, water absorption ranging from 2 to 22%, linear shrinkage ranging from 0.02 to 6.50%, and apparent density ranging from 2.03 to 1.63 g/cm³. The study of the internal structure formation process revealed the formation of amorphous structures in the composites. The results demonstrated that these waste materials may be jointly used in construction materials, contributing to the reduction of natural resource extraction, besides enabling their correct disposal, minimizing environmental impacts, and improving the life quality of the surrounding communities.     

基于热负荷自动调节的延迟焦化加热炉三点注汽量智能优化

针对国内某炼油厂延迟焦化加热炉三点注汽问题，采用热负荷自动调节的算法进行了研究。运用该模型方法，分析了三点注汽量对加热炉热负荷和炉管结焦系数的影响，发现三点注汽量的改变均会对热负荷和炉管结焦系数产生影响，主要表现为提高注汽量将会提高热负荷，同时降低结焦系数；第1点注汽量和第2点注汽量对热负荷和结焦系数的影响较强，第3点注汽量对热负荷和结焦系数的影响较弱。在实际操作中，加热炉中的结焦程度既不能太强也不能太弱，合适的结焦系数能够保证正常开工周期里炉管不结焦，也能保证瓦斯、注汽量等参数的合理分配。通过对热负荷、注汽量的智能分配，可得到不同原料油加工负荷条件下更加合理的装置运行方案。     

黑匣子高温测试仪的开发

采用物质的相变吸热原理，可以将高温环境传人保温箱的热量重新排回至高温环境，有效地提高了保温箱的抗高温能力，并对保温箱的隔热性能做了简单的理论推算和测温反向试验。温度测试仪选用超低功耗CPU，具有体积小、耗电少的优点，使黑匣子高温测试仪在运行过程中具有很好的安全可靠性。     

首钢1号高炉增产节焦生产实践

对首钢1号高炉焦炭质量恶化后增产节焦的生产经验进行了总结分析。认为提高入炉原燃料质量，综合优化高炉基本制度，合理控制稳定的操作炉型是保证炉况长期顺稳、实现效益最大化的有效手段。     

常压炉炉管及转油线的腐蚀

通过对常压炉炉管及转油线腐蚀情况的分析,认为该炉发生转油线腐蚀泄漏的主要原因是原油含硫量升高、冲刷加剧、材质不适合以及设备老化等。针对腐蚀的成因采取了对整个转油线进行包盒子处理、材质升级、摸清活性硫在装置中的分布情况和腐蚀规律、开展高温部位定点测厚、避免高含硫原油直接进入装置等措施。     

延迟焦化装置加热炉炉管在线烧焦技术的应用

介绍了加热炉炉管在线烧焦技术在扬子石油化工股份有限公司炼油厂新建1.6 Mt/a延迟焦化装置一炉三室加热炉上的应用情况:在线烧焦的工艺流程、操作过程、操作要点以及效果等.该项专有技术的成功实施,提高了加热炉的能力,有效地解决了因炉管结焦需整体停车处理所造成的损失,消除了制约加热炉长周期运行的瓶颈,取得了良好的经济效益和社会效益.     

裂解炉炉管基于风险的检验

管式裂解炉炉管受炉内高温及管内介质压力的共同作用,易发生蠕变等现象,因此,对裂解炉炉管进行风险评价尤为重要。应用API 581基于风险的检验规范对炉管的失效可能性及失效后果分别进行定量计算,并由此得到裂解炉炉管的定量风险结果和基于风险的检验周期,为裂解炉的风险控制与管理提供依据。     

高炉开炉装料计算软件的设计

高炉开炉装料计算工作繁琐、复杂,手工计算耗费时间长、容易出错,难以得到最佳方案,影响高炉顺利开炉。通过高炉开炉装料计算软件的开发实践,介绍了装料计算模型的建模步骤;讨论了软件的功能需求;阐述了选用三层网络结构的原因,从而描述了装料计算软件的设计方法。软件投入运行后,能够快速、准确地计算、分析开炉数据,取得了满意的效果。