不锈钢搅拌摩擦焊摩擦头磨损机理研究

搅拌摩擦头技术是搅拌摩擦焊工艺的关键技术.在探讨不锈钢搅拌摩擦焊工艺的基础上,对不锈铜搅拌摩擦焊过程中硬质合金搅拌摩擦头的磨损机理进行了比较系统的试验研究.通过对实验研究结果的分析,初步将搅拌摩擦头的磨损归结为粘结磨损、氧化磨损、扩散磨损、脆性剥落和脆断.     

Preparation of oriented linear copper fiber sintered felt and its performance

Long metal fibers were manufactured in horizontal lathe with a multi-tooth tool. Based on the coarse antler surface structure of copper fibers, a new sintering technology was put forward to manufacture a kind of oriented linear copper fiber sintered felt. The sintering mechanism of oriented linear copper fiber sintered felt was studied. Compared with sintered copper-wire felt, the characteristics of sintered copper-fiber felts were analyzed in details. Owing to the coarse antler surface structure of copper fibers, oriented linear copper-fiber felt was sintered under the condition ofmicro/nano scale range, and copper fibers easily bonded together in the sintering process. Microchannels with micro-scale coarse antler surface structure were constructed. These characters give oriented linear copper fiber felt some new merits： high filtration accuracy, high flow capability, low resistance loss, good capability to resistance pressure, stable and uniform pore, high specific surface area. The properties of oriented linear copper fiber sintered felt were analyzed.     

机电一体化技术在机械工程上的应用及发展趋势

介绍了机电一体化技术的内涵及特点，并列举了机电一体化在机床改造，纺织机械等机械工程上的一些成功应用的例子，并指出其最新发展趋势。     

一种新型五自由度混联机床的运动及仿真分析

提出用两个二自由度并联机构相串联而成的混联机构作为主进给机构,外加一维运动的工作平台使之能实现五坐标数控加工的一种新型混联机床.其具有结构简单、易于控制的特点.对其机构进行了描述,应用螺旋理论分析了球形五杆机构的运动螺旋及其反螺旋,在此基础上求得其自由度;分析了该混联机床封闭的运动学正反解,用数值方法对其正确性进行了验证;并在此基础上以Visual C 为平台,利用OpenGL对其运动进行了仿真,对设计思想及设计细节进行了验证,为样机制造提供了可靠保证.     

不对称拉延零件成形工艺及模具设计

不对称拉延零件的加工，从工艺上考虑，应将其设计成能成对地进行拉延加工的对称结构，经过剖切保证产品最终尺寸要求。本文通过实例说明了确定不对称拉延零件合理工艺方案的重要性，同时介绍了模具结构特点及工作过程。     

新型陶瓷刀具的发展与应用

回顾了陶瓷刀具的发展简况及其意义,重点介绍了Si3N4基和TiCN基复合陶瓷刀具的研制、性能和应用.复合Si3N4陶瓷刀具有较高的耐磨性和抗冲击性,特别适合于各类铸铁件的粗精加工,也能进行铣削、刨削等冲击力很大的加工,其切削效率可提高3～10倍;复合TiCN金属陶瓷刀具具有很高的硬度和耐磨性,特别适合于各类高硬高强钢(如淬硬钢等)的加工,可对高硬材料实现"以车代磨"干切削,免除退火工艺和冷却液,大幅度提高生产效率.新型复合陶瓷刀具已经在我国冶金、水泵、矿山机械、轴承、滚珠丝杠、汽车、军工等十几个行业得到应用.     

Surface finish generated in hard turning of quenched alloy steel parts using conventional and wiper ceramic inserts

Significant progress has already been achieved in green manufacturing including dry and hard, often high-speed, machining technologies. For instance, the demand for higher productivity has resulted in the wider application of ceramic and PCBN tools with special multi-radii (wiper) geometry. This paper reports some important characteristics of the surface roughness produced in the turning of a hardened low-chromium alloy steel using mixed alumina–titanium carbon (TiC) ceramic cutting tools equipped with both conventional and wiper inserts. The characteristic geometrical features of surfaces obtained in both these turning operations have been assessed by means of representative two-dimensional (2D) surface roughness parameters, and some 3D visualizations, which allowed more complete characterization of the surface topography and prediction of its service properties. Results show that keeping equivalent feed rates, i.e. 0.1 mm/rev for conventional and 0.2 mm/rev for wiper tools, the surfaces obtained have similar 3D height roughness parameters, and comparable values of skew and kurtosis. At defined cutting parameters, surfaces produced by wiper tools contain blunt peaks with distinctly smaller slopes resulting in better bearing properties. Only marginal changes of Ra parameter were recorded during 15 min machining trials.     

高速铣削钛合金TC4切削力试验研究及切削参数优化

采用正交试验研究了高速铣削钛合金TC4粗加工阶段时切削参数对切削力的影响规律，并以Y向切削力最小和材料去除率最大为优化目标，利用MATLAB基于Pareto遗传算法优化高速铣削TC4的切削参数，结合Pareto最前沿给出了优化后的切削参数最优解集。     

基于AutoCADR14和VB5开发的数控自动编程系统

利用ＡｕｔｏＣＡＤ Ｒ１４的ＡｃｔｉｖｅＸ Ａｕｔｏｍａｔｉｏｎ编程接口,提出了一种基于Ｒ１４和ＶＢ５的数控自动编程系统。该系统可以Ｒ１４环境中直接进行加工零件的工艺设计和数控编程,并且具备了刀具半径补偿的动态模拟和加工程序的检验功能,生成的加工程序可以通过磁盘或ＲＳ２３２通讯接口输送给数摧机床。     

Simplified and efficient calibration of a mechanistic cutting force model for ball-end milling

Accurate evaluation of the empirical coefficients of a mechanistic cutting force model is critical to the reliability of the predicted cutting forces. This paper presents a simplified and efficient method to determine the cutting force coefficients of a ball-end milling model. The unique feature of this new method is that only a single half-slot cut is to be performed to calibrate the empirical force coefficients that are valid over a wide range of cutting conditions. The instantaneous cutting forces are used with the established helical cutting edge profile on the ball-end mill. The half-slot calibration cut enables successive determination of the lumped discrete values of the varying cutting mechanics parameters along the cutter axis whereas the size effect parameters are determined from the known variation of undeformed chip thickness with cutter rotation. The effectiveness of the present method in determining the cutting force coefficients has been demonstrated experimentally with a series of verification test cuts.