螺杆钻具中定子和转子的中频感应热处理生产线

介绍了石油、天然气钻井用螺杆钻具中的定子、转子和类似工件的中频感应调质热处理生产线的工艺要求、设计思路和生产线结构。与传统的调质工艺相比，采用感应调质生产线提高了工件的综合力学性能，减少了热处理畸变，提高了经济效益。     

数控机床电主轴单元热-结构特性动态分析

分析了高速电主轴单元热变形机理与散热机制,对主轴单元热态特性要求进行了描述,利用AN-SYS对高速电主轴进行了热-结构耦合分析。通过改变电主轴有限元模型中的边界条件,对不同转速、润滑方式、冷却结构设计、内装式电机选择条件下电主轴热-结构特性进行了对比分析。根据分析结果,提出了改善电主轴热态特性的措施,为电主轴冷却结构设计提供了参考。     

数控机床主轴无报警故障的检修

以XK71SF数控铣床、XHK716加工中心及进口加工中心为例，介绍了数控机床主轴无报警故障的几种检修方法。     

3D surface topography assessment of the effect of different electrolytes during electrochemical polishing of EDM surfaces

In many countries the most common polishing practice in die making is to hand polish the part as a finishing operation after the electro discharge machining process (EDM). The usual polishing abrasives are silicon carbide paper and diamond paste of different grit sizes.However, during the last decade researchers especially in Japan and the USA have tried to combine EDM and electrochemical machining (ECM) in one machine so as to use the positive aspects of each individual process. The ECM process uses high density, typically 50 A/cm², and also a pulse current with a servo-controlled electrode. These investigators have mostly used sodium nitrate solutions (of different concentrations) as the electrolyte.This paper deals with an experiment that was undertaken in order to assess the effect of four different electrolytes in an electrochemical polishing process (ECP) on the surface topography of EDM surfaces. The primary set of 3D surface parameters was used as a basis to characterise the surface produced by the combined processes in different electrolytic media.     

发电机退电制动时转子过电压的分析

分析了隔河岩电厂发电机在退电制动时转子过电压的原因,提出了在制动变压器之前增加一个接触器以解决转子过电压的方法,结果表明,所用方法是可行的。建议将电厂目前的制动方式(恒流方式)改造成柔性制动方式,以便进一步提高机组运行效率。     

Adaptive Control of the Electro‐Hydraulic Servo‐System with External Disturbances

The paper deals with the structure of the adaptive control electro‐hydraulic servo‐system (EHSS) with external load disturbances, practical verification of the identification, and control algorithms. The electro‐hydraulic servo system composed of a servo‐cylinder controlled with a servo‐valve is discussed. It is a strongly nonlinear object with parameters changing over time. Adaptive adjuster parameters were determined by means of current identification resulting in the parametric model. Identification was conducted on the basis of measurement of the controlling size and regulated size objects. The identified model of the object was applied to carry out the on‐line synthesis of the proportional–integral–derivative (PID) controller. The selected problems connected with obtaining the algorithm of adaptive control are presented. The computer program for implementing the algorithm with numerical simulation and identification of the control physical model object were calculated. The aim of the research was to examine the effectiveness of the adaptive control method in an electro‐hydraulic servo system, both theoretically and experimentally.     

电液负载模拟器的二次型最优控制算法

电液负载模拟器属于被动式加载系统,受载对象的自主运动和加载装置的运动相互耦合,所产生的位置扰动会引起多余力。为抑制多余力建立了电液负载模拟器的状态空间模型,利用线性二次型最优控制理论设计了最优控制算法,算法具有最优状态反馈、最优前馈补偿和外扰补偿,使得电液负载模拟器的性能有明显提高。电液负载模拟器的仿真计算结果表明,利用最优控制算法设计的电液负载模拟器较好地抑制了多余力,从而较好地跟踪力指令。     

异步电机低速电制动控制

阐述了异步电机电制动的控制策略;分析实际应用中低速电制动转矩出现偏差的原因,并通过MATLAB绘制出当定向角度出现偏差时给定转矩与实际转矩在三维空间中的比例关系。为解决低速电制动时由于转子磁场定向偏差引起电机转矩不准的问题,采用基于无功功率模型的转子时间常数自适应控制进行校正。试验结果表明该控制策略可以实现校正转子磁场定向偏差的功能,具有良好的动态性能,可以满足地铁列车的性能要求。     

电主轴冷却系统设计与仿真优化

为解决电主轴因内部温度场复杂而造成冷却效果差的问题,设计了一种用于电主轴冷却的水冷机系统。根据电主轴热特性分析结果,提出了水冷机冷却方案,计算了相关的传热参数,并建立了电主轴温度-流速控制模型。然后,利用ANSYS Fluent软件对电主轴进行了流体冷却有限元仿真,并通过电主轴冷却实验对仿真结果进行了验证。通过对比仿真结果和实验结果可知,冷却后电主轴电机定子最高温度约下降了60%,转轴的形变量约降低了70%。结果表明：利用水冷机系统对电主轴进行冷却具有良好的冷却效果,这可为高精密机床主动热控制技术的研究提供一定的借鉴和参考。     

考虑发电机约束条件的潮流计算方法

由于当发电机满足励磁电流限制时,并不能保证发电机定子电流不越限,当发电机满足定子电流限制时,也不能保证发电机励磁电流不越限,因此,本文将受发电机定子和转子电流约束下的节点定义为ＰＩ节点,同时,基于凸极式同步发电机定子电流和转了电流约束方程组,采用牛顿法分别推导了极坐标和直角坐标系统下的功率偏并型潮流方程,并给出ＰＩ节点的潮流雅可比矩阵元素修正公式,当考虑了定子电流和转子电流约束条件后,潮流计算的计