强磁场下Zn-2 wt.%Cu合金定向凝固的初步研究

本文进行了10T强磁场下Zn-2wt.%Cu合金的定向凝固的初步研究.结果发现下拉速度较低时,无磁场时晶体以平界面方式生长,而施加磁场则产生带状组织,并且随着磁场的增加带状组织越来越明显,带状组织间距越来越小;当定向凝固速度较高,晶体以枝晶方式生长时,磁场促进枝晶的分枝,并扰乱枝晶规则生长;随定向凝固速度提高,磁场的作用逐渐减弱.     

锻造变形量对FeNi基奥氏体合金力学性能的影响

研究了最后一火锻造变形量对FeNi基合金微观组织和性能的影响.结果表明,变形量为10%时合金中出现孪晶,其数量随着变形量的增大而增多.随着最后一火锻造变形量的增大,室温拉伸强度因晶粒细化而提高;但是,变形量大于15%后,室温塑性因孪晶对晶内滑移的阻碍作用和晶界碳化物对晶界结合力的削弱而降低;变形量大于10%时高温强度和塑性下降,其原因是孪晶与晶界相交阻碍了晶界滑动,相交部分在外力作用下易产生应力集中导致裂纹萌生并沿晶界扩展.     

潮湿空气环境对2024-T3铝合金疲劳性能的影响

采用2024-T3铝合金含中心孔试件进行了实验室空气环境和潮湿空气环境下的疲劳寿命实验及升降法实验,研究了潮湿空气环境对2024-T3铝合金疲劳性能的影响.结果表明,潮湿空气环境显著降低了2024-T3铝合金的疲劳性能,潮湿空气环境对其疲劳寿命特征值和疲劳强度均值的影响系数分别为0.6059和0.8722;在潮湿空气环境中疲劳寿命的分散性变大,用疲劳寿命的中值或特征值得到的腐蚀影响系数进行可靠度95%的腐蚀环境下的寿命修正,将得到偏危险的结果.用潮湿空气环境对基本可靠性寿命的影响系数由标准S-N曲线折算得到的对疲劳强度的影响系数与升降法测得的对疲劳强度的影响系数基本一致,在潮湿空气环境下标准S-N曲线参数仍然适用.     

TC4钛合金选区激光熔化与层间激光冲击强化复合工艺

目的 改善激光选区熔化(Selective Laser Melting,SLM)工艺成形的TC4合金的内部缺陷,提高疲劳寿命。方法 选用TC4钛合金为研究对象,提出了SLM结合层间激光冲击(3D-Laser Shock Peening,3D-LSP)与热处理的强化工艺,对复合制造工艺下的微观组织、内部缺陷和力学性能演变进行了研究,并建立了复合强化工艺制造样品的疲劳寿命模型。结果 在激光冲击影响区域内形成了0.2 mm深度的高幅值残余压应力,并在1 mm深度范围内改善了应力场,且显微硬度得到了提升,内部缺陷数量减少了36%,疲劳寿命提升了40%以上。结论 实现了SLM增材制造TC4钛合金的缺陷在线闭合、微观组织改性和疲劳寿命的提升,揭示了层间激光冲击对内部缺陷的闭合机理,为金属SLM复合增材制造的研究与应用奠定了理论基础。     

Evolution behavior of δ phase in Cu12Sn2Ni alloy and the corresponding effects on alloy property

With the increase of tin content in tin bronze, the rise of δ phase made the strength, hardness of tin bronze increase and the ductility decrease sharply, that difficult to process. In this paper, the Cu12Sn2Ni alloy was prepared by centrifugal casting, the microstructure and phase formation before and after heat treatment were observed by x-ray diffraction, scanning electron microscope, and transmission electron microscope. The results showed that the as-cast sample microstructure was composed of equiaxed grains rather than coarse dendrites. centrifugal casting inhibits tin diffusion to form metastable phase β′-Cu_13.7Sn. The as-cast sample had good deformability and its tensile strength and elongation were 381.9 MPa and 12.4 %, respectively, which are higher than the mechanical properties of gravity casting. The tensile strength and elongation of the sample after furnace cooling at 620 °C/8 min are 439.5 MPa and 24.4 %, respectively, the increase was 16.6 % and 85.07 %, compared with the as-cast samples, due to the solid solution strengthening, the second phase strengthening and the homogenization of the microstructure.     

Effect of Post Cryorolling Treatments on Microstructural and Mechanical Behaviour of Ultrafine Grained Al-Mg-Si Alloy

To investigate the effect of post cryorolling treatments on simultaneous enhancement in strength and ductility of ultrafine grained material （UFG）, AI 6061 alloy was subjected to cryorolling followed by warm rolling （CR ＋ WR） and compared with cryorolling followed by short annealing （CR ＋ SA） at the same temperature. Transmission electron microscopy （TEM） was used to characterize the microstructural features of the processed material. The mechanical properties were investigated through Vickers hardness testing and tensile testing at room temperature. TEM, X-ray diffraction （XRD） and differential scanning calorimetry （DSC） were used to investigate the precipitation evolution in UFG material. Results indicated that the alloy subjected to CR ＋ WR has shown improved mechanical properties （114 HV, ultimate tensile strength （UTS）： 350 MPa） as compared to that in the case of CR ＋ SA （105 HV, UTS： 285 MPa）. The size of the precipitates observed in CR ＋ WR sample after peak ageing treatment is finer than that of peak aged CR ＋ SA sample. The UTS of peak aged CR ＋ WR sample （UTS： 390 MPa） was found to be higher than that of peak aged CR ＋ SA sample （UTS： 355 MPa）, without decrease in ductility.     

Fe替代Co对AB5型电极合金微观结构及电化学性能的影响

用铸造及快淬工艺制备了稀土基AB5型Mm(NiMnSiAl)4.3 Co0.6-xFex(x=0、0.1、0.2、0.3、0.4、0.5、0.6)贮氢电极合金,测试了合金在铸态及快淬态下的微观结构与电化学性能.研究了Fe替代Co对铸态及快淬态贮氢合金微观结构及电化学性能的影响.研究结果表明,Fe替代Co对铸态及快淬态合金的相结构没有明显影响,但对合金的电化学性能产生显著影响.对铸态及快淬态合金,随Fe替代量的增加,合金的容量下降,但合金的循环寿命得到不同程度的改善.Fe替代Co对快淬态合金循环寿命的改善更加显著,导致这一结果的主要原因是Fe替代Co使快淬态合金的微观组织显著细化.     

Effect of Annealing Ambient on the Self-Formation Mechanism of Diffusion Barrier Layers Used in Cu(Ti) Interconnects

Copper (titanium) [Cu(Ti)] films with low titanium (Ti) concentration were found to form thin Ti-rich barrier layers at the film/substrate interfaces after annealing, which is referred to as self-formation of the barrier layers. This Cu(Ti) alloy was one of the best candidates for interconnect materials used in next-generation ultra-large-scale integrated (ULSI) devices that require both very thin barrier layers and low-resistance interconnects. In the present paper, in order to investigate the influences of annealing ambient on resistivity and microstructure of the Cu alloys, the Cu(7.3at.%Ti) films were prepared on the SiO₂ substrates and annealed at 500°C in ultra-high vacuum (UHV) or argon (Ar) with a small amount of impurity oxygen. After annealing the film at 500°C in UHV, the resistivity was not reduced below 16 μΩ-cm. Intermetallic compounds of Cu₄Ti were observed to form in the films and believed to cause the high resistivity. However, after subsequently annealing in Ar, these compounds were found to decompose to form surface TiO _x and interfacial barrier layers, and the resistivity was reduced to 3.0 μΩ-cm. The present experiment suggested that oxygen reactive to titanium during annealing played an important role for both self-formation of the interfacial barrier layers and reduction of the interconnect resistivity.     

CuCr合金催化剂制备条件对大电流CNTs阴极的影响

通过改变溅射功率以磁控溅射法制备了Cu/Cr合金催化剂,研究了化学气相沉积法制备的碳纳米管(CNTs)作为大电流密度场发射阴极的场发射性能。采用扫描电镜和场发射测试仪分别对不同功率催化剂制备的CNTs进行了形貌及性能分析。结果表明,根据溅射功率与催化剂颗粒的关系,可以通过调节溅射功率改变CNTs的长径比及密度,在250WCu/Cr催化剂制备的CNTs薄膜具备了良好的场发射性能,阴极电子发射的开启电场仅为1.47V/μm,当电场为3.23V/μm,发射电流密度可高达3259μA/cm2。     

铝合金连续-脉冲激光焊接工艺对比实验研究

为了研究5052铝合金激光焊接工艺,采用脉冲激光和连续激光分别对1.5mm厚的5052铝合金板进行了焊接,并对工艺参量进行了优化。通过对两种不同类型激光焊接试样的焊缝形貌的对比、微观组织的分析、抗拉强度和显微硬度测试,可知脉冲激光焊接对焊接接头气孔的控制更为理想,使得脉冲激光焊接所获得的焊接质量更加优异,与连续激光焊接相比,其接头的抗拉强度增加了10%。结果表明,脉冲激光焊接和连续激光焊接均可以使焊接试样得到较为理想的焊缝形貌和较高的抗拉强度。