A356合金α(Al)的晶粒细化

采用 ＡｌＴｉＣ 晶粒细化中间合金对 Ａ３５６ 进行了晶粒细化试验,证明Ａ３５６ 合金的 α（Ａｌ）晶粒尺寸和枝晶干同时获得了明显的细化。这表明ＡｌＴｉＣ 合金可能是细化ＡｌＳｉ合金 α（Ａｌ）晶体组织和克服Ｓｉ中毒作用的良好晶粒细化剂。     

Mechanisms for grain size hardening and softening in Zn

An analysis of the rate-controlling mechanisms corresponding to effect of grain size d=10⁻⁹ to 10⁻³ m on the flow stress of Zn at 300K and s⁻¹ was performed. Three grain size regimes were indicated: Regime I, d≈10⁻⁶–10⁻³ m, Regime II, d≈10⁻⁶–10⁻⁸ m and Regime III, d<10⁻⁸ m. Grain size hardening occurred in Regimes I and II and grain size softening in Regime III. The intersection of pyramidal forest dislocations by basal dislocations was concluded to be the rate-controlling mechanism in both Regimes I and II, the major effect of the grain size being on the forest and gliding dislocation densities. The absence of twinning and a dislocation cell structure distinguished Regime II from I. The grain size softening observed in Regime III is in better accord with grain boundary shear than with grain boundary diffusion creep.     

The effect of rare earth oxides on the pressureless liquid phase sintering of α-SiC

Silicon carbide (SiC) ceramics have been fabricated by pressureless liquid phase sintering with Al₂O₃ and rare-earth oxides (Lu₂O₃, Er₂O₃ and CeO₂) as sintering additives. The effect was investigated of the different types of rare earth oxides on the mechanical property, thermal conductivity and microstructure of pressureless liquid phase sintered SiC ceramics. The room temperature mechanical properties of the ceramics were affected by the type of rare earth oxides. The high temperature performances of the ceramics were influenced by the triple junction grain boundary phases. With well crystallized triple junction grain boundary phase, the SiC ceramic with Al₂O₃–Lu₂O₃ as sintering additive showed good high temperature (1300 °C) performance. With clean SiC grain boundary, the SiC ceramic with Al₂O₃–CeO₂ as sintering additive showed good room temperature thermal conductivity. By using appropriate rare earth oxide, targeted tailoring of the demanding properties of pressureless liquid phase sintered SiC ceramics can be achieved.     

SPS densification and microstructure of ZrB2 composites derived from sol–gel ZrC coating

A technique for densifying ultra high temperature ceramic composites while minimising grain growth is reported. As-purchased ZrB₂ powder was treated with a zirconia-carbon sol–gel coating. Carbothermal reduction at 1450 °C produced 100–200 nm crystalline ZrC particles attached on the surface of ZrB₂ powders. The densification behaviour of the sol–gel coated powder was compared with both the as-purchased ZrB₂ and a compositionally similar ZrB₂–ZrC mixture. All three samples were densified by spark plasma sintering (SPS). The ZrB₂ reference sample was slow to densify until 1800 °C and was not fully dense even at 2000 °C, while the sol–gel modified ZrB₂ powder completed densification by 1800 °C. The process was studied by ram displacement data, gas evolution, SEM, and XRD. The sol–gel coated nanoparticles on the ZrB₂ powder played a number of important roles in sintering, facilitating superior densification by carbothermal reduction, nanoparticle coalescence and solid-state diffusion, and controlling grain growth and pore removal by Zener pinning. The sol–gel surface modification is a promising technique to develop ultra-high temperature ceramic composites with high density and minimum grain growth.     

A Combined Experimental and Theoretical Approach to Study Temperature and Moisture Dynamic Characteristics of Intermittent Paddy Rice Drying

Intermittent drying of paddy rice is fully investigated both theoretically and experimentally. A model is developed to describe simultaneous heat and mass transfer for the drying stages and mass transfer for the tempering ones. The model is considered for both cylindrical and spherical geometries. The model excels in considering non-constant paddy rice and air physical properties as well as surface vaporization and convection. The consequent equations are numerically solved with finite-difference method of line using implicit Runge–Kutta. Furthermore, a set of experiments is conducted in a laboratory-scale fluidized bed dryer to estimate the moisture diffusivity of rice and evaluate the effects of different parameters. Two correlations for moisture diffusivity are derived for each geometry based on the experimental results. It is noteworthy that the geometry choice leads to significantly different moisture diffusivities. As a result, the diffusivity values obtained for spherical presentation is 2.64 times greater than that of cylinder. Moreover, the cylindrical model fits the experimental results more precisely, especially for tempering stage (AARD_cyl = 1.03%; AARD_sph = 1.53%). Model results reveal that thermal equilibrium is quickly reached within the first 2 min. Air velocity shows no influential effect on drying upon establishment of fluidized condition. In addition, drying rate is drastically improved after applying the tempering stage. A definition for tempering stage efficiency is also proposed which shows that 3 h tempering will be 80% efficient for the studied case. Rising temperature significantly improves the drying rate, while it does not contribute much in the tempering efficiency.     

Grain size effect on electrical properties of Mn-modified 0.67BiFeO3–0.33BaTiO3 lead-free piezoelectric ceramics

To investigate how grain size affects the dielectric, ferroelectric, and piezoelectric properties of Mn-modified 0.67BiFeO₃–0.33BaTiO₃ ceramics, we prepared samples with a wide variety of grain sizes from 4.1 μm to 0.59 μm via a conventional solid-state process that use the normal and the two-step sintering methods. Small-signal dielectric measurements show that all the samples exhibit a relaxor-like behavior and that grain size has little influence on the room-temperature dielectric permittivity. For grain sizes below 2 μm, the remanent polarization P_r and piezoelectric coefficient d₃₃ decrease with the grain size, whereas they remain almost constant near P_r = 27 μC/cm² and d₃₃ = 70 pC/N in samples with grain sizes exceeding 2 μm. The mechanism underlying the observed grain size effect is discussed in terms of the electric-field-induced formation of macroscopic ferroelectric domains.     

Synthesis of rod-like β-Si3N4 seed crystals with tailored morphology

β-Si₃N₄ seed crystals were synthesized by sintering (α+β)-Si₃N₄ powders with Y₂O₃+MgO additives at 1800 °C. Full α- to β-phase transformation was achievable at 1800 °C for 1 h. The pre-existing β-Si₃N₄ particles acted as nuclei during a sintering process. The length and mean aspect ratio of β-Si₃N₄ seed grains could be tailored by careful control of α/β-Si₃N₄ ratio, which resulted in various nuclei and driving force. The sample A95B5 with 5% β-nuclei shows a bimodal size distribution containing large amount of abnormal elongated β-Si₃N₄ grains with remarkable large diameter. With increasing the β-phase content from 5 wt% to 100 wt%, the average diameter and aspect ratio of the β-Si₃N₄ single crystals decreased from 1.43 µm to 0.92 µm and from 4.36 to 2.79, respectively.     

Synthesis and electrical properties of Ce0.8Sm0.2O1.9 ceramics for IT-SOFC electrolytes by urea-combustion technique

Fine Ce_0.8Sm_0.2O_1.9 (SDC) powders with a fluorite cubic phase were prepared using a urea-combustion technique. The sinterability and microstructural evolution of the resulting ceramics were investigated. The results indicate that the ceramics sintered above 1350 °C display relative densities of about 98.5% along with significant grain growth. With respect to their electrical conduction properties, the specimens sintered above 1350 °C exhibit an excellent total ionic conductivity of 0.082 S cm⁻¹ at 800 °C in air. However, when measured in an N₂ + 33.3%H₂ atmosphere, a pronounced Warburg feature appears in the impedance plots of the SDC ceramics, together with a significant increase of the total conductivity at measuring temperatures above 550 °C, due to the introduction of a mixed Ce⁴⁺/Ce³⁺ valence state and the generation of the electronic conduction in the reducing atmosphere.     

Processing of dense nanostructured HAP ceramics by sintering and hot pressing

A nanosized HAP powder was sintered and hot pressed, in order to obtain dense HAP ceramics. In a first series of experiments, the powder was isostatically pressed into uniform green compacts and sintered at temperatures ranging from 1000 °C to 1200 °C in air atmosphere for different times. In a second series, the isostatically pressed green compacts were hot pressed in argon atmosphere at 900 °C, 950 °C and 1000 °C. The SEM micrograph of the sample sintered at 1200 °C for 2 h showed a uniform 3 μm mean grain size dense microstructure. In the case of hot pressed HAP compacts, full dense, translucent nanostructures were obtained having mean grain size below 100 nm and improved mechanical properties. With the grain size decreasing from 3 μm to 50 nm, the fracture toughness of pure HAP ceramics increased from 0.28 MPa m^1/2 to 1.52 MPa m^1/2.     

Fabrication and creep properties of eutectic-composition Al2O3/YAG/YSZ sintered composites

Three-phase alumina/YAG/yttria-stabilized cubic zirconia (YSZ) composites were fabricated by a solid-state reaction route starting from commercial powders of Al₂O₃, Y₂O₃ and monoclinic ZrO₂. The final phases Al₂O₃, YAG and YSZ were obtained after calcination of the powder mixtures at 1400 °C. Dense bulk composites were obtained after sintering, with a homogeneous microstructure of fine and equiaxed grains with sizes of 1 μm. Compressive mechanical tests were performed at 1300–1450 °C in air at constant load and at constant initial strain rate. A brittle-to-ductile transition was found with increasing temperature. Grain boundary sliding is the main deformation mechanism in the ductile regime, characterized by a stress exponent of 2 and by the absence of dislocation activity and changes in grain morphology. Alumina seems to be the rate-controlling phase owing to the improvement in creep resistance by the presence of yttrium and zirconium of the other two phases.