镁合金材料的应用及其加工技术的发展(1)

第一部分较全面地介绍镁及镁合金材料在交通运输、航空航天、电子工业、核能工业、化工、冶金等部门的应用方向与实例。第二部分简要地论述镁合金材料的加工技术，重点介绍镁合金新材料的研发、熔炼铸造工艺、压铸成型工艺、挤压技术、锻压技术与轧制技术的进展。指出镁合金是一种很有发展前景的新型金属材料，其加工技术将获得进一步的快速发展。     

黄铜中纳米级微裂纹的形核与钝化

黄铜薄膜试样在透射电镜中原位拉伸观察表明，在平衡条件下加载裂发出的位错纯化成无位错区，它是一个应变很高的异常弹性区。当缺口足够锐，外加载荷足够大时，这个非线弹性区中的应力有可能达到原子键合力，从而使纳米级微裂纹在无位错区中不连续形核，或从钝化的原裂纹顶端形核。这个微裂纹一昊形核，即使保持恒位移，也将钝化成空洞或缺口。     

冲天炉熔炼几个有关问题的处理

介绍与冲天炉熔炼有关的几个问题的处理方法，包括：（1）如何防止熔化带以上耐火砖容易掉落；（2）如何防止过桥、出铁口易被侵蚀；（3）固定式前炉容量大小的选择；（4）如何保持浇包尺寸；（5）加料口材料选择：（6）要否使用热风炉胆；（7）孕育处理方法与孕育量；（8）灰铸铁的含硫量；（9）风口比。     

采用中频炉冶炼LCC低温钢的实践与应用

介绍了中频炉炼LCC钢时 ,通过选择合适的炉衬和包衬材料 ,严谨的操作工艺 ,降低钢水中的气体和夹杂 ,从而使LCC钢低温性能合格率大大提高     

中频正火焊管的在线矫直

针对焊接油管、套管、锅炉管的焊缝在中频正火热处理时管子弯曲的现象,提出在定径段增设垂直、横向、周向可调的土耳其头机架,对焊管的弯曲实现反弯变形,从而达到在线矫直的目的。     

玻璃包覆纯铜微丝的制备与表征

采用熔融纺丝法制备了玻璃包覆纯铜微丝,对微丝进行了组织观察以及尺寸和缺陷表征,提出了不同冷却条件下的纯铜芯丝凝固过程模型,讨论了制备过程中存在的问题并提出了相应的解决方案.结果表明:在空气中自然冷却凝固的纯铜芯丝内部组织为细等轴晶,加冷却水快速冷却凝固制备的纯铜芯丝内部的晶粒沿着微丝长度方向呈竹节状整齐排列;当微丝外径为45μm、芯丝直径为25 μm时,外径尺寸波动在6%以内,芯丝直径误差小于4%;当原料质量存在问题或制备过程中拉丝速度、冷却速度等工艺参数匹配不合理时,易导致芯丝表面存在凹坑和凹槽等缺陷.     

灰铁铸件牌号要求与熔炼配料选择

由于铸件壁厚对其性能有明显影响，牌号要求相同、壁厚不同的灰铁铸件必须采用不同的成分和配料。介绍不同灰铁铸件牌号标准的对照，并用生产实例说明如何根据图纸牌号要求、铸件结构和使用性能要求选择化学成分控制标准和熔炼配料。     

仪表视窗注射模设计

分析了电器仪表视窗的工艺性,介绍了电器仪表视窗注射模具的结构设计,并对采用公差带来计算成型零件尺寸的方法进行了初步的探讨,可以在一定程度上预测模具的使用寿命。     

Analysis of Intermetallic Phases Formed on Surface Vapor Oxidized H13 Hot Work Steels in Molten Aluminum

In this paper, the author dipped surface vapor oxidized H13 steel specimens into 700℃ molten aluminum liquid for a certain period of time. Analyze the intermetallic phases formed on the H13 samples surface with optical microscope and X-ray diffraction method. The observation of immersion test sample's cross-section shows that Fe3O4 film will protect die substrate from molten aluminum erosion. The identification of the intermetallic phases reveals that they consist of 2parts, which is named as the composite layer and the compact layer. Further investigations are made in order to know the phase constituents of the 2 layers, they are Al8Fe2Si (outer composite layer), (AlCuMg) and Al5Fe2 (compact layer),respectively. The experimental results show that on the same specimen, a convex surface with bigger radius of curvature is more likely to be molten and the melting loss speed is also faster than a flat and smooth surface. The thickness of compact layer on a smooth surface is much bigger than that of the convex surface. Therefore, the author supposes the compact layer is favorable in stabilizing the die surface material from further melting loss, as their formation on the die surface, the melting loss speed will decrease.     

Suppression of the development of pores during laser-induced surface dispersion of TiC into aluminium, by means of a static magnetic field

A static magnetic field having the strength of B=0.6 T has been used as an additional process parameter in order to suppress the establishment of pores while dispersing TiC particles in surface layers of aluminium alloys using a laser. The migration of hydrogen towards regions of high temperatures within the melting pool can lead to the creation of gas bubbles, therefore yielding pores after resolidification in the processed layer. This mechanism (known for instance in welding technologies of aluminium) could be suppressed by Lorentz-forces induced by an externally applied magnetic field. It could be shown experimentally that magnetic fields could assist laser surface treatment processes beneficially if higher beam powers were coupled in. This may be interesting if, for instance, thicker dispersed layers should be achieved.