单片机系统在焊接控制器中的应用

介绍2种单片机焊接控制器的功能参数及设计思路。一种采用80C196KB PSD311的16位总线结构；另一种采用89C52的8位总线结构。实践证明单片机系统是焊接设备中比较理想的控制器件。     

200MW汽轮机焊接隔板检查与加固技术

阐述了200MW汽轮机焊接隔板变形这一在国内电站中多次出现的问题,以及由于隔板变形而对机组带来的危害.强调了在隔板发生严重变形时对隔板进行焊接加固的必要性,概述了隔板检查方法,包括隔板表面缺陷、内部缺陷、通流间隙、挠曲变形等的检查,以及隔板加固的工艺要点.     

容器焊缝错边残余应力与载荷应力的测定研究

本文对焊接容器错边和不错边的焊接接头进行了电测法的残余应力测试，确定了焊接残余应力的大小及方向，并在加载的条件下，对各焊接接头测点进行了综合应力测试，并给出了受载条件下的应力分布。     

Consistent hierarchical economic NMPC for a class of hybrid systems using neighboring-extremal updates

A hierarchical two-layer control algorithm is developed for a class of hybrid (discrete-continuous dynamic) systems to support economically optimal operation of batch or continuous processes with a predefined production schedule. For this class of hybrid systems, the optimal control moves as well as the controlled switching times between two adjacent modes are determined online. In contrast to closely related schemes for integrated scheduling and control, the sequence of modes is not optimized. On the upper layer, the economic optimal control problem is solved rigorously by a slow hybrid economic model predictive controller at a low sampling rate. On the lower layer, a fast hybrid neighboring-extremal controller is based on the same economic optimal control problem as the slow controller to ensure consistency between both layers. The fast neighboring-extremal controller updates rather than tracks the optimal trajectories from the upper layer to account for disturbances. Consequently, the fast controller steers the process to its operational bounds under disturbances and the economic potential of the process is exploited anytime. The suggested two-layer control algorithm provides fully consistent control action on the fast and slow time-scale and thus avoids performance degradation and even infeasibilities which are commonly encountered if inconsistent optimal control problems are formulated and solved.     

Organic-inorganic hybrid materials from a new octa(2,3-epoxypropyl)silsesquioxane with diamines

Hybrid materials based on a new polyhedral oligomeric silsesquioxane, octa(2,3-epoxypropyl)silsesquioxane (OE) with diamines of 4,4′-methylenedianiline (DDM) and 5-trifluoromethyl-1,3-phenylenediamine (FPA) were prepared and characterized. OE was synthesized from cage-structured octaallylsilsesquioxane (OA) with m-chloroperbenzoicacid. The FTIR studies suggested that the N-H bond in diamines was not completely reacted with epoxy group due to steric hindrance and also extensive hydrogen bonding existed in the hybrid materials. The retention of the cage structure in the prepared hybrid materials was suggested by the FTIR and ²⁹Si NMR studies. The OE/FPA hybrid materials had superior thermal/mechanical characteristics than the OE/DDM due to the higher rigidity of the FPA than that of DDM or the silicon-fluorine interaction enhancing crosslinking reaction or hydrogen bonding. The prepared OE/FPA had a T_g of 170 °C, which was higher than diglycidyl ether of bisphenyl A (DGEBA)/DDM at the same stoichiometric ratio. It also had excellent thermal, mechanical, and dielectric characteristics with high storage modulus of 1.8 GPa (30 °C) and 0.3 GPa (250 °C), low coefficient of thermal expansion of 86 μm/m °C, and dielectric constant of 2.19. Thus, it can be high performance materials with potential applications for electronic packaging.     

Interfacial Microstructure and Mechanical Properties of Al/Mg Butt Joints Made by MIG Welding Process with Zn-Cd Alloy as Interlayer

Butt joints between Mg alloy AZ31 B and pure Al 1 060 sheets were produced via metal inert gas welding process with Zn-Cd alloy foil. Crack-free Al/Mg butt joints between AZ31 B Mg alloy and pure Al 1060 sheets were obtained. Intermetallic compound layer 1 and layer 2 had formed in fusion zone/Mg alloy and the average thickness of the layer 1 was about 50 μm. The intermetallic compound layer 1 consisted of Al12Mg17 and Mg2Si phases while layer 2 consisted of Al12Mg17, Mg2Si and Mg Zn2 phases. The crack started from the IMC layer at the bottom of the joint and propagated along the brittle IMC layer, then expanded into weld metal during the SEM in situ tensile test. The highest tensile strength of the dissimilar metal butt joints could reach 46.8 MPa and the effect ofinterfacial IMC layer on mechanical property of the joint was discussed in detail in the present study.     

岸吊焊缝裂纹分析与改进措施研究

从材料的焊接性能、焊接结构、焊条、预热与焊后热处理、焊接工艺参数等角度对岸吊胎架焊缝裂纹进行了分析,提出了改进措施,取得了良好的效果。     

CO2气体保护焊机操作注意事项

介绍了焊工在CO2气体保护焊机的安装、使用、维护保养及维修中的注意事项。     

Ni-Cr-Fe-Si-B合金涂层及铝青铜基体熔合区组织的研究

采用钨极氩弧焊方法在铝青铜基体上施焊了Ni—Cr-Fe-Si—B合金涂层，并运用金相显微镜、扫描电子显微镜及能谱分析了喷涂层、熔合区及热影响区的组织形貌和成分分布。结果表明，喷焊时，在涂层与基体界面两侧各组元均发生了明显的扩散，Cu、Ni组元间可相互取代，基体融合区组织的基本组成仍为α (α γ2)，但同时也形成了Cu2FeAl7、NiAl3等新相，且融合区组织细小，涂层与基体间为冶金态结合。     

基于I2C总线技术的等离子喷焊系统的研究

阐述了基于I^2C总线技术的等离子喷焊过程控制系统的设计原理，介绍了软硬件及接口设计技术。实践表明，采用I^2C总线技术，不仅使系统的芯片大大减少，系统的灵活性增强，而且提高了系统的抗干扰能力。