基于Pro/E环境的加工特征信息获取研究

简要介绍了Pro/Enginger软件规范化建模的思想;依据特征提取对象的几何层次等级和对模型数据结构树的访问深度,深入研究了Pro/E环境下几何特征信息提取及识别的方法;对模具零件的加工特征进行了系统分类,得到模具零件加工特征的预定义特征库;提出了采用特征映射和人机交互定义实现模具零件由设计特征到加工特征的转换方法,并通过使用Pro/Toolkit在Pro/E模具设计环境下实现了零件加工特征信息提取。     

提高铣床平面加工精度的分析

在铣削平面的加工中,工件的平面精度受到工艺系统综合作用。本文从影响铣削的基本因素和容易忽视的因素出发,从加工机理的角度,阐述了如何提高平面精度的方法。     

数控系统速度曲线研究

加减速控制方法是现代高精度、高性能数控系统中的重要环节,现代加减速控制方法主要分为梯形速度曲线与S形速度曲线。通过对梯形速度曲线与S形速度曲线的比较,可知S形速度曲线在减小冲击和振动方面更具有优势。接着对S形速度曲线进行了深入研究,给出了加速度、速度和位移各个时间段的计算公式。由于在实际插补计算时,会有各种特殊情况出现,所以又对各个特殊情况进行了讨论,得出各个特殊情况的计算公式。最后给出了程序段预处理过程流程图和程序段插补过程流程图。     

数控高效加工理论研究

对数控高效加工理论进行了探讨,从实现高效加工需具备的基本条件入手,对加工设备、数控刀具、自动编程等关键技术展开了论述,并提出了解决加工问题的系统思路。     

应用MarkingMate与MasterCAM进行个人印章的加工

主要介绍了使用FANUC-Oi数控铣床完成个人印章示范加工过程.具体阐述了如何利用MarkingMate软件创建个人印章,以及如何实现MarkingMate与MasterCAM文件格式的转换.详细说明了在MasterCAM中的程序编制过程,包话采用的毛坯、刀具、选取工艺参数,后处理设置等.最后借助PCIN软件完成程序的传输,实现从设计到加工一体化过程.该项目的示范教学,激发了学生后续学习数控课程的兴趣,对学生自主学习能力起到一定促进作用.     

车床轴向长度可调式定位装置的研究

轴类零件在加工时,先平端面、定长度,再将毛坯其他部位余料去除,使其尺寸符合图纸要求。在此工序中,需要多次重复完成装夹、切削加工、检测等工作,才能得到合格的零件,工作重复、繁琐、容易出错,甚至还会造成加工零件的报废。为了减轻劳动强度,节约零件加工时间和成本,简化操作过程,改进制作了一个使用方便、装夹快速的工装来完成轴端面的加工。     

细长梁类零件的加工技术探究

细长梁类零件是飞机上一种重要的结构件,因其结构特殊,使得加工难度大。着重对细长梁类零件的加工方法进行分析探究,并对工艺方案进行了论证。工艺方案已通过加工验证,对细长梁类零件的加工具有非常重要的指导性意义。     

基于SOV的机械产品装配过程质量因素耦合模型

为提高机械产品的装配精度,从而最终提高装配质量稳定性,提出了一种基于SOV理论的机械装配过程质量因素耦合模型.利用灰色关联分析法,识别机械装配过程中影响产品质量的因素,在此基础上,利用状态空间方程构建机械装配系统的误差传递模型,以实现质量影响因素耦合关系的定量分析,提高机械装配过程质量控制与优化策略的时效性.最后以HFUTIE-MES为应用实例,验证了上述方法的可行性和实用性.     

The Causes and Prevention of Smut on Etched AISI 300 Stainless Steels

During the fabrication of stainless steel parts by photochemical machining (PCM), a seemingly random occurrence of a partially-adherent, brown/black deposit, known as smut, can occur. This quality problem has plagued the PCM industry for over 30 years. In the past, the problem has been attributed to “poor etch-quality” stainless steel. However, an extensive investigation by the authors, comprising some 7 person-years of effort, has established that while the metallurgy of the stainless steel has some influence on the formation of smut, by far the most important factor is the condition of the ferric chloride etchant used for etching the parts. The influences of etchant concentration, free hydrochloric acid content, temperature, atmosphere and hydrodynamic flow have now been assessed quantitatively for the first time. The investigation has led to the development of a theory outlining the causes of smut formation, thus providing solutions for its prevention.     

Surface treatment of cutting tool substrates

Today's research activities are concentrated on improving the properties of cutting tools by optimizing manufacturing technologies, by alloying of special cutting materials and by coating of tools. As a result of the poor machinability of new cutting materials, grinding processes get more difficult. Especially in grinding of new WC-carbide and cermet compositions, high mechanical and thermal loads influence the surface topography and surface integrity of the tool. In particular, the coating adhesion depends on the surface structure of the substrate. Variations of subsurface properties cause distinct differences to interface strength and tool life.Influences of surface properties on film adhesion of PVD-coated carbides were investigated. Considered topics are the influence of grinding, micro blasting and water peening of carbides on surface topography and surface integrity as well as effects on film adhesion of (Ti,AI)N-coatings. Residual stress measurements and SEM-pictures were used for characterization of surface properties. Film adhesion was analysed by scratch and indentation tests. Due to increasing interface strength of micro blasted tools a superior wear behaviour in dry machining was observed.