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41.
分析了零件的工艺特点 ,介绍了此类软包装高速冲模的结构 ,以及模具中的计数装置、凸模上吹气卸料和收料装置 ,并对该模具的加工工艺做了详细的介绍 相似文献
42.
Chih-Wei Chang Chun-Pao Kuo 《International Journal of Machine Tools and Manufacture》2007,47(3-4):452-461
Laser-assisted machining (LAM), an alternative method of fabricating difficult-to-machine materials, uses primarily laser power to heat the local area (without necessarily evaporating or melting any material) before the material is removed. It not only efficiently reduces the cutting force during the manufacturing process but also improves the machining characteristics and geography with regard to difficult-to-machine materials, especially structural ceramics.This study on the application of laser-assisted machining to Al2O3 ceramics examines the measurements of cutting force and workpiece surface temperature as well as surface integrity and tool wear. Specifically, it uses the lattice Boltzmann method (LBM) to calculate the temperature distribution inside the ceramic workpiece during the LAM process and ensure that the laser energy causes no subsurface damage. The experimental results reveal that the LAM process efficiently reduces the cutting force by 22% (feed force) and 20% (thrust force) and produces better workpiece surface quality than conventional planing. 相似文献
43.
Q.H. Zhang R. Du J.H. Zhang Q.B. Zhang 《International Journal of Machine Tools and Manufacture》2006,46(12-13):1582-1588
This study focuses on using ultrasonic to improve the efficiency in electrical discharge machining (EDM) in gas medium. The new method is referred to as ultrasonic-assisted electrical discharge machining (UEDM). In the process of UEDM in gas, the tool electrode is a thin-walled pipe, the high-pressure gas medium is applied from inside, and the ultrasonic actuation is applied onto the workpiece. In our experiment, the workpiece material is AISI 1045 steel and the electrode material is copper. The experiment results indicate that (a) the Material Removal Rate (MRR) is increased with respect to the increase of the open voltage, the pulse duration, the amplitude of ultrasonic actuation, the discharge current, and the decrease of the wall thickness of electrode pipe; and (b) the surface roughness is increased with respect to the increase of the open voltage, the pulse duration, and the discharge current. Based on experimental results, a theoretical model to estimate the MRR and the surface roughness is developed. 相似文献
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47.
Feedrate optimization and tool profile modification for the high-efficiency ball-end milling process 总被引:3,自引:2,他引:3
Jenq-Shyong By Chen Yung-Kuo Huang Mao-Son Chen 《International Journal of Machine Tools and Manufacture》2005,45(9):1070-1076
Trend in die/mold machining is to produce highly quailed surface using the high-speed hard machining with the ball-end cutter. The ball-end milling is, however, less efficiency than the flat end milling. It is important to optimize the feedrate that gives the maximum material removal rate constrained by an allowable surface roughness. The state-of-art of the CBN ball-end cutter technology allows increasing the tooth feed for high-speed and high-efficiency machining. However, because the spherical shape of the cutter can result in the scallop-liked cusps on the machined surface, the surface roughness consideration makes a feedrate limitation to the CBN cutter. In this paper, the optimization of the feedrate by considering the generated-scallop effect of the ball-end cutter has been studied. It was found that the tooth feed must be kept within one third of the path pick in order to keep the feed-interval scallop height not over the path-interval scallop height. Therefore, the potential capability of the CBN cutter for the larger tooth feed (i.e. high efficient) machining can not be fully exploited. It was found a notch-cut on the center of the ball-end cutter reduced the feed-interval cusp height, thus allowing an increased feedrate of more than 50% compared with the standard ball-end cutter. If the parameters of the notch-cut profile can be optimized, it is believed that the feedrate can be further increased. 相似文献
48.
《Journal of Manufacturing Systems》2014,33(4):498-507
Virtual manufacturing systems can provide useful means for products to be manufactured without the need of physical testing on the shop floor. As a result, the time and cost of part production can be decreased. There are different error sources in machine tools such as tool deflection, geometrical deviations of moving axis and thermal distortions of machine tool structures. Some of these errors can be decreased by controlling the machining process and environmental parameters. However other errors like tool deflection and geometrical errors which have a big portion of the total error, need more attention. This paper presents a virtual machining system in order to enforce dimensional, geometrical and tool deflection errors in three-axis milling operations. The system receives 21 dimensional and geometrical errors of a machine tool and machining codes of a specific part as input. The output of the system is the modified codes which will produce actual machined part in the virtual environment. 相似文献
49.
国外陶瓷球加工技术及其应用 总被引:4,自引:0,他引:4
主要综述了国外陶瓷球的加工技术,加工陶瓷球使用的设备,研磨介质和研磨料的选择,介绍了陶瓷球及陶瓷球轴承的应用发展概况。 相似文献
50.
针对具有较高精度的偏心轴及偏心套加工问题,采用了组合式工艺偏心轴——套,并利用电火花线切割保证偏心精度。 相似文献