钛合金冷坩埚电磁约束铸造工艺研究

针对液态下化学性质相对活泼的钛合金,采用冷坩埚技术对电磁约束铸造工艺过程进行了试验研究,考察了工艺条件对成形坯件表面质量和内部组织的影响.结果表明:试样抽拉速度变化对表面质量和宏观组织的影响明显,加热功率虽然对组织变化影响不大,但对表面质量影响较为显著.通过优化工艺,可以获得既有较光滑铸造表面又具有一次定向凝固组织的钛合金铸件.讨论了铸造过程裂纹和组织缺陷的形成机理,获得到了表面光滑无裂纹,宏观组织为柱状晶的钛合金大尺寸圆坯.     

Evaluation of high Ni-Cr-Mo alloys for the construction of sulfur dioxide scrubber plants

Corrosion in wet lime/limestone systems used for flue gas desulfurization in thermal power plants is of great concern. The frequent variations in acidity and in chloride and fluoride ion concentrations experienced by such systems pose a serious threat to the materials of construction. Currently used materials mostly type 316L stainless steel often fail to meet their life expectancy. The present study evaluates the performance of advanced Ni- Cr- Mo alloys 59 and C- 276 in a simulated sulfur dioxide scrubber environment. Accelerated tests showed that high Ni- Cr- Mo alloys have little tendency to leach metal ions such as chromium, nickel, and molybdenum at different impressed potentials. Scanning electron microscopy was used to examine the morphology of pitting attack.     

钛及钛合金电弧钎焊及接头强度

用Ti—Cu—Ni，Ti-Cr-Zr钎料在TIG电弧加热条件对TA2和Ti—6Al—4V钛合金进行钎焊。结果表明：用Ti—Cu—Ni钎料钎焊TA2和Ti—6Al—4V钛合金的搭接接头强度分别是418．3MPa和439．6MPa；用Ti—Cr—Zr钎料钎焊TA2和Ti—6Al—4V钛合金的搭接接头强度分别是575．2MPa和656．1MPa。对Ti-Cu-Ni钎料／母材界面分析认为固液异分化合物η相((Cu，Ni)Ti2)生成时呈笋状生长，嵌入钎缝对钎缝的强度提高有利。对Ti-Cr-Zr钎料／母材界面分析，认为主要是固溶体β-Ti(Cr)存在提高了钎缝强度。     

Ti—Al二元合金的成分对组织和力学性能的影响

用金相、扫描电镜和X射线衍射研究了6种不同Al含量Ti-Al二元合金铸态和退火态的组织结构和相组成的特征和变化。从结晶动力学的观点,分析了合金的结晶凝固过程。采用三点弯曲方法研究了合金的抗弯性能同Al含量的关系。结果表明,Al含量为34 wt%,经1100℃/30 h退火的合金抗弯性能最好,Al含量偏离34wt%,都对合金的力学性能不利。     

正交试验优化电镀Zn-Ni-P合金工艺

选取影响电镀Zn-Ni-P合金的6个工艺参数，设计了125(56)正交试验方案，探讨了镀液组成和电镀制度对Zn-Ni—P合金镀层性能的影响，用极差法分析了各工艺参数对镀层性能影响的显著性并确定了最佳工艺条件。优化验证实验结果表明：该工艺稳定，得到光亮、致密、外观平整的Zn-Ni—P合金镀层，得到的锌镍磷合金镀层的耐蚀性优于锌镍合金，且其耐蚀性随镀层中磷含量的增大而提高。     

Sensing, modeling and control for laser-based additive manufacturing

Laser-Based Additive Manufacturing (LBAM) is a promising manufacturing technology that can be widely applied to part preparation, surface modification, and Solid Freeform Fabrication (SFF). A large number of parameters govern the LBAM process. These parameters are sensitive to the environmental variations, and they also influence each other. This paper introduces the research work in RCAM on improving the performance of the LBAM process. Metal powder delivery real-time sensing and control is studied to achieve a controllable powder delivery for fabrication of functionally graded material. A closed-loop control system based on infrared image sensing is built for control of the heat input and size of the molten pool in the LBAM process. The closed-loop control results show a great improvement in the geometrical accuracy of the built features. A three-dimensional finite element model is also established to explore the thermal behavior of the molten pool in the closed-loop controlled LBAM process.     

锡磷青铜合金水平连铸工艺参数的优化

铸造锡磷青铜合金组织中存在显微缩松、枝晶偏析和反偏析是冷加工报废的主要原因.通过连铸工艺参数的正交实验,建立了轧制成材率与主要工艺参数之间的神经网络描述,网络模型与遗传算法结合对工艺参数的组合进行了优化,改善了铸坯的组织,提高了轧制带材成材率.     

球磨对ZrO2（Y2O3）超细粉末性能的影响

以共沉淀法制备煅烧态ＺｒＯ２（Ｙ２Ｏ３）超细粉末为研究对象，研究了球磨对其物理和烧结性能的影响，结果表明，球磨虽可以有效地减小粉末的团聚尺寸，但对粉末一次颗粒尺寸的的影响不大，球磨可以显著增加团聚程度较严重的锻烧态粉末的比表面积，但对团聚程度较轻的粉末，其影响大：球磨还可显著减小粉末的晶粒尺寸，这与粉末在球磨过程中发生了相变有关。此外，对团聚较严重的粉末，球磨可改善其烧结性能，但对团聚程度较轻的粉     

钢丸增强ZA27复合材料的制备与摩擦磨损特性

采用搅溶加压铸造研制了钢丸增强ＺＡ２７复合材料（ＺＳＣ），复合工艺简便，ＺＳＣ组织致密，钢丸与基体呈冶金结合，切削加工性能良好；在干摩擦和油润条件下，ＺＳＣ的耐磨性随钢丸量的增加而增加，并优于相同试验条件下的ＺＡ２７合金；干摩擦下ＺＳＣ具有自润滑能力和良好的耐磨减摩性能，油润下随滑动速度和载荷的增大其耐磨性较ＺＡ２７更具优势。     

深过冷Fe76B12Si12超细晶材料的凝固组织与软磁性能

首次采用深过冷加水淬的方法,成功地制备了直径为16 mm的样品,高为15 mm,组织中颗粒平均尺寸约为120nm左右的Fe76B12Si12合金超细晶材料.其磁损耗P1T400和P1T1000分别为普通硅钢片的40%和65%.系统研究了组织类型及Fe2B(Si)相尺度对该合金软磁性能的影响,发现该合金的最佳软磁性能位于Fe2B(Si)相完全粒化的非规则共晶组织区,并且当Fe2B(Si)相尺寸细化至0.36～0.50μm时,其软磁性能随着相尺寸的减小而大幅度改善.对以上结果产生的原因进行了讨论.