Antibacterial self-healing anticorrosion coatings from single capsule system

It is highly desirable to develop self-healing anticorrosion coatings with enhanced antibacterial function to prevent the scratched area to be fouled or corroded in harsh environments. Herein, we report antibacterial self-healing anticorrosion coatings via the simple incorporation of the easily synthesized single polymer microcapsule system. Well-defined polymer microcapsules containing isophorone diisocyanate (IPDI) as a healing agent and 4,5-dichloro-2-n-octyl-4-isothiazolin-3-one (DCOIT) as antibacterial molecules were synthesized by one-pot polymerization. The diameter and core fraction were around 30 μm and 90%, respectively. The active DCOIT content in the core material could be precisely controlled by adjusting the DCOIT/IPDI feeding ratio. The DCOIT/IPDI microcapsules-embedded protective coating exhibits an adaptive self-healing anticorrosion property, as shown by electrochemical test under the condition of the salt-water immersion. Furthermore, the self-healing coating showed efficient antibacterial function against Escherichia coli and Pseudomonas aeruginosa, which is due to the released active biocide molecules on the damaged surfaces. In contrast to other systems, this single capsule system without any catalyst is perspective for extending the service time of the antibacterial self-healing materials in harsh environment.     

Tailorable thermal expansion in leucite-pollucite materials derived from geopolymers for environmental barrier coatings

The K[AlSi₂O₆]-Cs[AlSi₂O₆] pseudo-binary system was synthesized by geopolymer crystallization. The thermal expansion properties of these materials were studied by in situ high-temperature X-ray diffraction to characterize thermal expansion behavior for potential application as environmental barrier coatings. Tailorable thermal expansion through changing cation stoichiometry allowed reduced thermal expansion mismatch with SiC_f/SiC composites compared to rare-earth-based coatings.     

Thermal stability and performance of optimized ZrCx diffusion barriers in ceramic coating systems for ATF applications

Surface-modified Zr alloy claddings with advanced ceramic coatings are promising materials for accident-tolerant fuel (ATF) systems to meet stringent safety regulations concerning light water reactors. The applications of ceramic coatings are, however, limited as a result of inferior thermal stability when used in conjunction with Zircaloy-4 (Zry-4) substrates. Herein, the thermal stability of sub-stoichiometric zirconium carbide barrier layers as a function of composition was studied. Integrated ceramic coatings comprising ZrC_0.55 diffusion barriers and a Cr₂AlC top layer were synthesized via a magnetron sputtering method. After rapid thermal annealing, the ZrC_0.55 barrier layer having a thickness of 0.5 μm effectively prevented the inter-diffusion between Cr₂AlC and the Zry-4 substrate, thereby ensuring retention of the structural integrity of the integrated ceramic coating system for ATF applications.     

High-temperature Na2SO4 interaction with air plasma sprayed Yb2Si2O7 + Si EBC system: Topcoat behavior

The high-temperature interaction between ~2.5 mg/cm² of Na₂SO₄ and an atmospheric plasma sprayed (APS) Yb₂Si₂O₇ topcoat–Si bond coat system on SiC CMC substrates was studied for times up to 240 h at 1000°C–1316°C in a 0.1% SO₂–O₂ gaseous environment. Yb₂Si₂O₇ reacted with Na₂SO₄ to form Yb₂SiO₅ and an intergranular amorphous Na-silicate phase. Below 1200°C, the reaction was sluggish, needing days to cause morphological changes to the “splat microstructure” associated with APS coatings. The reaction was rapid at 1200°C and above, needing only a few hours for the entire topcoat to transform into a granulated microstructure consisting of Yb₂SiO₅ and Yb₂Si₂O₇ phases. Na₂SO₄ deposits infiltrated the Yb₂Si₂O₇ topcoat and transformed into an amorphous Na-silicate in less than 1 h at all exposure temperatures. Quantitative assessment of the Yb₂SiO₅ area fraction in the topcoat showed a linear decrease over time at 1316°C, attributed to reaction with the SiO₂ thermally grown oxide (TGO) formed on the Si bond coat and rapid transport through the interpenetrating amorphous Na-silicate grain boundary phase. It was predicted that nearly 2 weeks is needed for complete removal of Yb₂SiO₅ from the topcoat at 1316°C for a single applied loading of Na₂SO₄.     

The crosslinking directing dynamic behavior of polymer latex under the investigation toward waterborne damping coatings

Latex polymers with precisely designed dynamic mechanical behavior are the key for waterborne damping coatings, which are widely desired in noise and vibration reduction with additional environmental benefits. In this work, we synthesized series of polymer latexes with various crosslinking agents (CA) and network distributions through the control on emulsion polymerization processes. We have revealed that the variation on crosslinking can significantly direct the latex behavior under dynamic conditions as well as its films. The variables involve the CA composition, the functionality, the crosslinking manner, the hydrophilic-hydrophobic feature as well as the feeding method. Although all the latex films showed the damping peaks locating in the range from −10 to 70°C, their damping behaviors were quite different. Suggested by the empirical parameters of LA and TA, the product from sequential monomer feeding method tended to give good extensional damping performance. Especially when the crosslinking of diacetone acrylamide (DAAM)/adipic dihydrazide was applied, there was a linear increase on LA with the increasing dosage of DAAM from 0 to 10 mmol in the final monomer addition batch. Meanwhile, good constrained layer damping is expected on the products from the power monomer feeding method with the maximum CA dosage shown below 7.5 mmol. The best TA was achieved when the CA of divinylbenzene was used in the dosage of 5 mmol. These results would be valuable to be referenced in the engineering on organic damping materials toward modern industrial and vehicles applications.     

UV-shielding by a polyurethane/f-Oil fly ash-CeO2 protective coating

A waste material called oil fly ash (OFA) was acid-functionalized, yielding f-OFA-COOH, which was then reacted with cerium oxide (CeO₂) to make CeO₂-functionalized OFA, or f-OFA-CeO₂. Pristine OFA and f-OFA-CeO₂ were used to make waterborne polyurethane (WBPU) dispersions, referred to as WBPU/OFA and WBPU/f-OFA-CeO₂, respectively, with defined OFA and f-OFA-CeO₂ content. All the dispersions were applied to mild steel as organic coatings to evaluate their protective properties, such as their hydrophobicity, adhesive strength and UV-shielding resistance. These protective properties varied based on the OFA and f-OFA-CeO₂ content. The highest water contact angle, minimum water swelling and maximum adhesive strength were found using WBPU/f-OFA-CeO₂-20 coating (using 2.00 wt% f-OFA-CeO₂), which also showed the maximum ultraviolet (UV) absorption via UV–vis spectroscopy analysis. This UV shielding result also matched field test results, as that coating was found to exhibit the lowest UV degradation near a marine atmosphere, as shown by X-ray photoelectron spectroscopy (XPS) analysis. The least affected hydrophobicity was also recorded for the sample with the WBPU/f-OFA-CeO₂-20 coating.     

Tribological and corrosion performance of epoxy resin composite coatings reinforced with graphene oxide and fly ash cenospheres

In this work, a novel graphene oxide (GO)-fly ash cenospheres (FACs) hybrid fillers was introduced to improve the wear and corrosive resistance of epoxy resin (ER) composite coatings. The tribological behavior and the corrosion performance of three kinds of coatings (pure ER, GO/ER and GO-FACs/ER coatings) were studied and the reinforced mechanisms of coatings filled by different fillers were analyzed. The friction coefficient and wear rate of the ER coatings were decreased with the addition of GO-FACs hybrids. The scanning electron microscope images showed that the dispersibility and compatibility of GO-FACs hybrids were effectively improved compared with that of GO sheet. The water contact angle examination indicated that the hydrophobicity of the GO-FACs/ER coatings increased. The electrochemical impedance spectroscopy (EIS) results demonstrated that the GO-FACs/ER coatings have better anticorrosion performance compared with the pure ER coatings and the GO/ER coatings. The hydrophobic surface and the well dispersed fillers constitute the dual barrier to resist the corrosion medium.     

金属磁记忆检测技术概况及初步应用

介绍金属磁记忆检测技术的背景、发展、现状、目的和意义，用两个应用实例初步评价了磁记忆检测技术的有效性，提出了磁记忆技术发展的近期和远期目标，展望了应用前景。     

纳米复合涂层对碳钢防腐性能的交流阻抗评定

利用电化学阻抗谱法考察了普通涂层、纳米复合涂层 和憎水纳米复合涂层的防腐性能.结果表明，纳米复合涂层的防腐性能明显高于普通涂层， 而经过氟表面活性剂改性的表面憎水的纳米复合涂层的防腐性能更好.     

利用扫描声学显微镜对金属-陶瓷复合涂层亚表层相分布的研究

利用声学显微技术这一无损检测手段对等离子喷涂的金属－陶瓷复合涂层进行了亚表层显微结构的观察，通过分析涂层材料的声波信号，得出了金属相和陶瓷相分布区域的结论，并为涂层表面的背散射电子像和断面的金相观察等手段所证实。